A fluxing method is disclosed by which the melt of aluminum-contaminated Ni-based glass-forming alloys is fluxed using a fluxing agent based on boron and oxygen in order to reverse the adverse effects of aluminum impurities on the glass-forming ability and toughness.

A fluxing method is disclosed by which the melt of aluminum-contaminated Ni-based glass-forming alloys is fluxed using a fluxing agent based on boron and oxygen in order to reverse the adverse effects of aluminum impurities on the glass-forming ability and toughness.

The present invention provides an aqueous cobalt chloride solution purification method, in which impurities can be efficiently removed from a cobalt salt solution.

Provided is a method for bringing metallic nickel into contact with an aqueous solution containing cobalt chloride to remove an impurity by a substitution reaction, in which the pH of the aqueous solution containing cobalt chloride is adjusted to not less than 1.5 and not more than 2.5. Since the pH of the aqueous solution containing cobalt chloride is adjusted to not less than 1.5 and not more than 2.5, a passive film on a surface of the metallic nickel can be effectively removed. When the passive film is removed, the metallic nickel comes in contact with the aqueous solution containing cobalt chloride, so that an impurity more noble than the metallic nickel can be precipitated by the substitution reaction. In addition, since the metallic nickel is only brought into contact with the aqueous solution containing cobalt chloride, the impurity can be easily removed from the aqueous solution containing cobalt chloride.

A manufacturing process includes collecting metal chips produced by a subtractive manufacturing processes and sorting the metal chips. The process further includes heating the metal chips to form a melt, removing impurities from the melt, deoxidizing the melt and atomizing the melt to form metal powder. The powder is then used to form a metal part by additive manufacturing or powder metallurgy processes.

The present invention provides an aqueous cobalt chloride solution refinement method, in which impurities can be efficiently removed from a cobalt salt solution.

Disclosed is a method for bringing metallic nickel into contact with an aqueous solution containing cobalt chloride to remove an impurity by a cementation reaction, in which the metallic nickel is washed with an acidic liquid having a pH of not more than 2.5 before the metallic nickel is brought into contact with the aqueous solution containing cobalt chloride. Since the metallic nickel is washed with the acidic liquid having a pH of not more than 2.5, a passive film on a surface of the metallic nickel is removed. The passive film is removed from the metallic nickel, and therefore, when the metallic nickel comes in contact with the aqueous solution containing cobalt chloride, an impurity more noble than the metallic nickel can be precipitated by the cementation reaction. In addition, since the metallic nickel is only washed with acid to be brought into contact with the aqueous solution containing cobalt chloride, the impurity can be easily removed from the aqueous solution containing cobalt chloride.

The present invention provides an aqueous cobalt chloride solution refinement method, in which impurities can be efficiently removed from a cobalt salt solution.

Disclosed is a method for bringing metallic nickel into contact with an aqueous solution containing cobalt chloride to remove an impurity by a cementation reaction, in which the metallic nickel is washed with an acidic liquid having a pH of not more than 2.5 before the metallic nickel is brought into contact with the aqueous solution containing cobalt chloride. Since the metallic nickel is washed with the acidic liquid having a pH of not more than 2.5, a passive film on a surface of the metallic nickel is removed. The passive film is removed from the metallic nickel, and therefore, when the metallic nickel comes in contact with the aqueous solution containing cobalt chloride, an impurity more noble than the metallic nickel can be precipitated by the cementation reaction. In addition, since the metallic nickel is only washed with acid to be brought into contact with the aqueous solution containing cobalt chloride, the impurity can be easily removed from the aqueous solution containing cobalt chloride.

A method for removing lead-210 (.sup.210Pb) from a metal, the method comprising determining a .sup.210Pb concentration in a metal to be refined; determining an amount of low alpha lead to be added to the metal to be refined from the .sup.210Pb concentration, the low alpha lead having a .sup.210Pb concentration below that of the metal to be refined; forming a doped metal mixture by adding the low alpha lead to the metal to be refined; refining the doped metal mixture to separate at least a portion of the lead in the doped metal mixture to form a refined metal having a .sup.210Pb concentration lower than that of the metal to be refined.

A method for removing lead-210 (.sup.210Pb) from a metal, the method comprising determining a .sup.210Pb concentration in a metal to be refined; determining an amount of low alpha lead to be added to the metal to be refined from the .sup.210Pb concentration, the low alpha lead having a .sup.210Pb concentration below that of the metal to be refined; forming a doped metal mixture by adding the low alpha lead to the metal to be refined; refining the doped metal mixture to separate at least a portion of the lead in the doped metal mixture to form a refined metal having a .sup.210Pb concentration lower than that of the metal to be refined.

A method of decarburizing a molten alloy may generally comprise injecting a first gas comprising at least one of argon, carbon dioxide, and oxygen through a first fluid-conducting portion of a tuyere into the molten alloy below the surface of the molten alloy, and injecting a second gas comprising at least one of argon and carbon dioxide through a second fluid-conducting portion of the tuyere into the molten alloy below the surface of the molten alloy. The tuyere may comprise an inner portion concentrically aligned within an outer portion to define an annulus therebetween. The first gas may be injected through the inner portion, and the second gas may be injected through the annulus.

A method of decarburizing a molten alloy may generally comprise injecting a first gas comprising at least one of argon, carbon dioxide, and oxygen through a first fluid-conducting portion of a tuyere into the molten alloy below the surface of the molten alloy, and injecting a second gas comprising at least one of argon and carbon dioxide through a second fluid-conducting portion of the tuyere into the molten alloy below the surface of the molten alloy. The tuyere may comprise an inner portion concentrically aligned within an outer portion to define an annulus therebetween. The first gas may be injected through the inner portion, and the second gas may be injected through the annulus.