A method to produce a brine from mixed alum salts, the method comprising the steps of: (i) Dissolving or pulping alum salts (1) containing rubidium alum, cesium alum and/or potassium alum in water or a recycled liquor and adding a neutralising agent to precipitate (20) aluminium as aluminium hydroxide and some sulfate; (ii) Passing the product of step (i) to a solid liquid separation stage (21) to remove precipitated solids (5) from step (i); (iii) A decant or filtrate (6) from step (ii) is passed to a solvent extraction stage (24-27) whereby any contained cesium and rubidium is selectively extracted into the organic phase to form a loaded organic solution (16); (iv) Contacting the loaded organic solution (16) of step (iii) with a scrub solution (17), which is at a pH lower than the extraction pH, to effectively scrub co-loaded potassium from the organic phase; (v) Contacting the scrubbed organic (19) of step (iv) with formic acid (20) to strip cesium and rubidium from the organic, the stripped cesium and rubidium forming a cesium and/or rubidium sulfate brine (21); and (vi) Recycling the stripped organic (22) of step (v) to the extraction stage (24-27).

The disclosed technology includes a method for producing ultrafine alumina from salt slag waste generated in aluminum recycling useful in the manufacture of durable ceramic products; a system for recovering alumina from salt slag waste; a method and systems for recovering salts, aluminum and alumina from salt slag waste; and a method and systems of capturing ammonia in a process recovering salts, aluminum and alumina from salt slag waste. The methods and systems provided crush the dry particles of the salt slag waste, scrub the slag with water, and with steam and by means of a vented alumina press, dewater the scrubbed slag particles. In some methods and systems of the disclosed technology, the particles of the pressed alumina cake are further reduced. In some methods and systems, the salt in the salt effluent is crystalized. In some methods and systems of the disclosed technology, the ammonia is contained and captured.

The present invention relates to a process, methods and materials for generating fertilizers from seawater resources, especially in conjunction with seawater desalination plants. Here, we demonstrate that varying compositions of fertilizers such as nitrogen/potassium, nitrogen/phosphorus/potassium, nitrogen/potassium/sulfur, and nitrogen/phosphorus/potassium/sulfur, potassium/sulfur, potassium along with micro and secondary nutrients can directly be generated as part of the extraction process to meet the requirements of both starter and sustained phases of plant growth.

The present invention relates to a process, methods and materials for generating fertilizers from seawater resources, especially in conjunction with seawater desalination plants. Here, we demonstrate that varying compositions of fertilizers such as nitrogen/potassium, nitrogen/phosphorus/potassium, nitrogen/potassium/sulfur, and nitrogen/phosphorus/potassium/sulfur, potassium/sulfur, potassium along with micro and secondary nutrients can directly be generated as part of the extraction process to meet the requirements of both starter and sustained phases of plant growth.

A variety of systems, methods and compositions are disclosed, including, in one method for recycling a spent alkaline battery comprising: dissolving insoluble metal ions in aqueous solution thereby producing pregnant leach solution; extracting zinc sulfate from aqueous solution thereby producing zinc sulfate product and raffinate solution comprising manganese sulfate and potassium sulfate; separating manganese hydroxide from raffinate solution thereby producing manganese sulfate product and aqueous potassium sulfate solution; crystallizing aqueous potassium sulfate solution to produce solid potassium sulfate product. A system for recycling spent alkaline battery comprising: first liquid-solid extraction unit capable of dissolving insoluble metal ions in aqueous solution thereby producing pregnant leach solution; liquid-liquid extraction unit capable of extracting zinc from pregnant leach solution; second liquid-solid extraction unit capable of precipitating manganese hydroxide from raffinate produced by liquid-liquid extraction unit; and third liquid-solid extraction unit capable of crystallizing aqueous potassium sulfate solution produced by second liquid-solid extraction unit.

A method to be used in conjunction with a single-stage or multi-stage process for leaching ash originating from the recovery boiler of a pulp mill, particularly when the ash contains a significant amount of carbonate, wherein calcium compounds, such as calcium oxide (CaO) or calcium hydroxide (Ca(OH).sub.2), are employed as additives in one or more leaching stages, a liquid fraction formed in the leaching process is utilized outside the main chemical recovery cycle, such as a substitute for purchased sodium hydroxide in the bleaching line of the pulp mill, and a solids fraction may be mixed with a black-liquor stream of the mill or subjected to further processing to separate calcium compounds for recycle.

A method to be used in conjunction with a single-stage or multi-stage process for leaching ash originating from the recovery boiler of a pulp mill, particularly when the ash contains a significant amount of carbonate, wherein calcium compounds, such as calcium oxide (CaO) or calcium hydroxide (Ca(OH).sub.2), are employed as additives in one or more leaching stages, a liquid fraction formed in the leaching process is utilized outside the main chemical recovery cycle, such as a substitute for purchased sodium hydroxide in the bleaching line of the pulp mill, and a solids fraction may be mixed with a black-liquor stream of the mill or subjected to further processing to separate calcium compounds for recycle.

A process for recovering alkali from power boiler ash is provided. The power boiler ash is first contacted with Na.sub.2CO.sub.3 to produce a mixture containing settling and non-settling solid particles. A fraction of the settling particles is then separated from the mixture to produce a first clarified alkaline solution. The first clarified alkaline solution contains species such as NaOH and KOH depending upon the power boiler ash characteristics. The non-settling solid particles may optionally be further separated from the first clarified alkaline solution to obtain a second clarified alkaline solution. This process is also applicable for the extraction of alkali from other oxide/hydroxide containing materials.

A process for recovering alkali from power boiler ash is provided. The power boiler ash is first contacted with Na.sub.2CO.sub.3 to produce a mixture containing settling and non-settling solid particles. A fraction of the settling particles is then separated from the mixture to produce a first clarified alkaline solution. The first clarified alkaline solution contains species such as NaOH and KOH depending upon the power boiler ash characteristics. The non-settling solid particles may optionally be further separated from the first clarified alkaline solution to obtain a second clarified alkaline solution. This process is also applicable for the extraction of alkali from other oxide/hydroxide containing materials.

With the world's rapid advancement of technology, the demand and need for the materials that make up that technology has exploded. An important group of materials needed in this rapid advancement are the rare earth elements (REE) used in countless necessary applications. One source of rare earths found in the United States is bastnaesite, a rare earth bearing fluorocarbonate, mined at the Mountain Pass Mine in California. To increase production, it has been essential to optimize existing processes and create new ones to exploit current reserves. This research program was run to expand the understanding of the bastnaesite leaching system. A novel single stage hydrochloric leach system was created to optimize the rare earth extraction from bastnaesite. Typically, this process has utilized a two-stage leach system involving a high temperature hydrochloric acid leach followed by a caustic crack.