Patent classifications
C22C1/11
AMORPHOUS ALLOY, MANUFACTURING METHOD THEREOF, AND PRODUCT INCLUDING THE SAME
Disclosed are an amorphous alloy, a manufacturing method thereof, and a product including the same. The novel amorphous alloy according to an embodiment includes a quaternary amorphous alloy matrix including Zr, Ni, Cu, and Al; and a complex concentrated alloy (CCA) dispersed inside the quaternary amorphous alloy matrix and including at least two elements selected from Ti, Zr, Hf, V, Nb, Ta, and Mo.
AMORPHOUS ALLOY, MANUFACTURING METHOD THEREOF, AND PRODUCT INCLUDING THE SAME
Disclosed are an amorphous alloy, a manufacturing method thereof, and a product including the same. The novel amorphous alloy according to an embodiment includes a quaternary amorphous alloy matrix including Zr, Ni, Cu, and Al; and a complex concentrated alloy (CCA) dispersed inside the quaternary amorphous alloy matrix and including at least two elements selected from Ti, Zr, Hf, V, Nb, Ta, and Mo.
SOFT MAGNETIC ALLOY, SOFT MAGNETIC ALLOY RIBBON, METHOD OF MANUFACTURING SOFT MAGNETIC ALLOY RIBBON, MAGNETIC CORE, AND COMPONENT
The soft magnetic alloy of the present disclosure is represented by a composition formula of Fe.sub.aSi.sub.bB.sub.cCu.sub.dM.sub.e where M is at least one type of element selected from a group consisting of Nb, Mo, V, Zr, Hf, and W, and the formula satisfies 82.5≤a≤86, 0.3≤b≤3, 12.5≤c≤15.0, 0.05≤d≤0.9, and 0≤e<0.4 in at %. The soft magnetic alloy includes a structure that has a crystal grain with a grain diameter of 60 nm or less in an amorphous phase.
ALUMINUM-BASED AMORPHOUS METAL PARTICLES, CONDUCTIVE INKS AND OLED CATHODE COMPRISING THE SAME, AND MANUFACTURING METHOD THEREOF
This application relates to an aluminum-based amorphous metal particles, a conductive Ink and OLED cathode including the aluminum-based amorphous metal particles, and a method of manufacturing the aluminum-based amorphous metal particles. In one aspect, the amorphous metal particles are represented by a formula Al.sub.xLi.sub.yNi.sub.zY.sub.wCo.sub.v. Here, x, y, z, w, and v denote an atomic ratio, and satisfy the following relationships: 75.0≤x≤90.0, 3.0<y≤7.0, 1.0≤z≤7.0, 2.0≤w≤10.0, 0.0≤v≤5.5, and x+y+z+w+v=100.
ZR-BASED AMORPHOUS ALLOY AND MANUFACTURING METHOD THEREOF
A Zr-based amorphous alloy and a manufacturing method thereof, wherein the Zr-based amorphous alloy includes a composition of (Zr.sub.aHf.sub.bCu.sub.cNi.sub.dAl.sub.e).sub.100-XO.sub.x, wherein a, b, c, d, e, x are atomic percentages, and 49≤a≤55, 0.05≤b≤1, 31≤c≤38, 3≤d≤5, 7≤e≤10.5, and 0.05≤x≤0.5, wherein based on the volume of the alloy, the Zr-based amorphous alloy is cast into a rod-shaped sample having a diameter of 12-16 mm and a length of 60 mm, an amorphous content of 40%-95%, a strength of above 1800 MPa, and a fracture toughness of higher than 90 KPam.sup.1/2.
Fe-based amorphous alloy ribbon manufacturing method, Fe-based amorphous alloy ribbon manufacturing device, and wound body of Fe-based amorphous alloy ribbon
A method of manufacturing an Fe-based amorphous alloy ribbon includes forming a coated film of a molten alloy on a peripheral surface of a chill roll that has been subjected to polishing using a polishing brush roll, cooling the coated film on the peripheral surface, and then winding the Fe-based amorphous alloy ribbon, which has been peeled off by a peeling means, on a wind-up roll, to obtain a wound body of an Fe-based amorphous alloy ribbon. The polishing brush roll includes a roll axis member and a polishing brush that is equipped with a plurality of brush bristles and satisfies the following condition (1) and condition (2) while rotating axially in a reverse direction to the chill roll. Condition (1): Free length of brush bristles is more than 30 mm but no more than 50 mm. Condition (2): Density of brush bristles at the brush bristle tip is more than 0.30 bristles/mm.sup.2 but no more than 0.60 bristles/mm.sup.2.
Enhancing mechanical properties of nanostructured materials with interfacial films
Nanostructured materials that contain amorphous intergranular films (AIFs) are described herein. Amorphous intergranular films are structurally disordered (lacking the ordered pattern of a crystal) films that are up to a few nanometers thick. Nanostructured materials containing these films exhibit increased ductility, strength, and thermal stability simultaneously. A nanocrystalline material system that has two or more elements can be designed to contain AIFs at the grain boundaries, provided that the dopants segregate to the interface and certain materials science design rules are followed. An example of AIFs in a nanostructured CuZr alloy is provided to illustrate the benefits of integrating AIFs into nanostructured materials.
ADDITIVE MANUFACTURING OF IRON-BASED AMORPHOUS METAL ALLOYS
Embodiments disclosed herein relate to the production of amorphous metals having compositions of iron, chromium, molybdenum, carbon and boron for usage in additive manufacturing, such as in layer-by-layer deposition to produce multi-functional parts. Such parts demonstrate ultra-high strength without sacrificing toughness and also maintain the amorphous structure of the materials during and after manufacturing processes. Two additive manufacturing techniques are provided: (1) the complete melting of amorphous powder and re-solidifying to amorphous structure to eliminate the formation of crystalline structure therein by controlling a heating source power and cooling rate without affecting previous deposited layers; and (2) partial melting of the outer surface of the amorphous powder, and solidifying powder particles with each-other without undergoing a complete melting stage. Amorphous alloy compositions have oxygen impurities in low concentration levels to optimize glass forming ability (GFA). Specific techniques of additive manufacturing include those based on lasers, electron beams and ultrasonic sources.
Metallic glass composites with controllable work-hardening capacity
There are provided metallic glass matrix composites with controllable work-hardening capacity. In more detail, there are provided metallic glass matrix composite with controllable work-hardening capacity capable of having significantly excellent toughness due to a metastable second phase precipitated in-situ in a metallic glass matrix by polymorphic phase transformation during a solidification process without a separate synthetic process, and capable of controlling work-hardening capacity by measuring physical properties of a second phase and adjusting a volume fraction (V.sub.f) of the second phase due to constant correlation between the physical properties (absorbed energy E.sup.t.sub.a, a phase transformation temperature T.sub.Ms, or a hardness H.sub.2nd) of a metastable B2 second phase precipated in the metallic glass matrix and the absorbed energy (E.sup.p.sub.a,V) by work-hardening per unit volume fraction of the second phase in the metallic glass matrix.
Metallic structure
A metallic structure includes a first plurality of metal particles arranged in an amorphous structure; a second plurality of metal particles arranged in a crystalline structure having at least two grain sizes, wherein the crystalline structure is arranged to receive the amorphous structure deposited thereon; wherein the grain size is arranged in a gradient structure.