Disclosed herein are magnesium alloys and methods of making and use thereof. For example, disclosed herein are magnesium alloys comprising: from 0 to 1.5 wt. % Zn; from 0 to 1.5 wt. % Al; less than 0.2 wt. % Ca; from 0.2 to 0.4 wt. % Ce; from 0.1 to 0.8 wt. % Mn; and the balance comprising Mg. In some examples, the magnesium alloy comprises less than 1 wt. % Zn. In some examples, the magnesium alloy comprises less than 1 wt. % Al. In some examples, the magnesium alloy exhibits substantially no incipient melting when extruded with a ram speed of from 1.00 to 10.00 ipm. In some examples, the magnesium alloy is substantially free of a Mg.sub.2Ca phase, an AlCaMg phase, an Al.sub.2Ca phase, a Ca.sub.2Mg.sub.6Zn.sub.3 phase, or a combination thereof. In some examples, the magnesium alloy is substantially free of a Mg.sub.2Ca phase.

Disclosed herein are magnesium alloys and methods of making and use thereof. For example, disclosed herein are magnesium alloys comprising: from 0 to 1.5 wt. % Zn; from 0 to 1.5 wt. % Al; less than 0.2 wt. % Ca; from 0.2 to 0.4 wt. % Ce; from 0.1 to 0.8 wt. % Mn; and the balance comprising Mg. In some examples, the magnesium alloy comprises less than 1 wt. % Zn. In some examples, the magnesium alloy comprises less than 1 wt. % Al. In some examples, the magnesium alloy exhibits substantially no incipient melting when extruded with a ram speed of from 1.00 to 10.00 ipm. In some examples, the magnesium alloy is substantially free of a Mg.sub.2Ca phase, an AlCaMg phase, an Al.sub.2Ca phase, a Ca.sub.2Mg.sub.6Zn.sub.3 phase, or a combination thereof. In some examples, the magnesium alloy is substantially free of a Mg.sub.2Ca phase.

The present invention provides a high thermal conductivity aluminum alloy, which comprises the following components in percentage by weight: Al: 80%-90%; Si: 6.5%-8.5%; Fe: 0.2%-0.5%; Zn: 0.8%-3%; V: 0.03%-0.05%; Sr: 0.01%-1%; graphene: 0.02%-0.08%. In the high thermal conductivity aluminum alloy of the present invention, alloying elements including Si, Fe, and Zn are optimized; Sr, V, graphene, among others are added. The amount of each component is controlled so that they coordinate to ALLOW high thermal conductivity, good casting performance and excellent semi-solid die-casting property. Graphene is introduced to the high thermal conductivity aluminum alloy of the present invention to exploit the good thermal conductivity of graphene, allowing the formation of a high thermal conductivity aluminium alloy.

The present invention provides a high thermal conductivity aluminum alloy, which comprises the following components in percentage by weight: Al: 80%-90%; Si: 6.5%-8.5%; Fe: 0.2%-0.5%; Zn: 0.8%-3%; V: 0.03%-0.05%; Sr: 0.01%-1%; graphene: 0.02%-0.08%. In the high thermal conductivity aluminum alloy of the present invention, alloying elements including Si, Fe, and Zn are optimized; Sr, V, graphene, among others are added. The amount of each component is controlled so that they coordinate to ALLOW high thermal conductivity, good casting performance and excellent semi-solid die-casting property. Graphene is introduced to the high thermal conductivity aluminum alloy of the present invention to exploit the good thermal conductivity of graphene, allowing the formation of a high thermal conductivity aluminium alloy.

A method for manufacturing an electrical conductor includes: depositing a solid metal conductive layer or film on a substrate 30; depositing a liquid metal on the solid layer; and allowing the liquid metal and the solid layer 40 to alloy by diffusion of the liquid metal into the solid layer or film so as to form a solid conductive layer or film of the alloy; as well as allowing the liquid metal to further infiltrate the alloy so as to form percolating paths and/or droplets of the liquid metal in the the solid conductive layer or film, thus forming a biphasic conductive layer.

A method for manufacturing a high-performance NdFeB rare earth permanent magnetic device which is made of an RFeCoB-M strip casting alloy, a micro-crystal HRFe alloy fiber, and T.sub.mG.sub.n compound micro-powder, includes steps of: manufacturing the RFeCoB-M strip casting alloy, manufacturing the micro-crystal HRFe alloy fiber, providing hydrogen decrepitating, pre-mixing, powdering with jet milling, post-mixing, providing magnetic field pressing, sintering and ageing, wherein after a sintered NdFeB permanent magnet is manufactured, machining and surface-treating the sintered NdFeB permanent magnet for forming a rare earth permanent device.

Provided is a press forming method for a semi-solid metal material, including: manufacturing a semi-solid metal material in a container having an upward opening by injecting molten metal into the container, and cooling the molten metal while stirring the molten metal; inverting the container and storing the semi-solid metal material in a temporary storage space; discharging a liquid phase part from the semi-solid metal material through the inverting; and pressing the semi-solid metal material by feeding the semi-solid metal material, from which the liquid phase part is discharged, into dies of a pressing machine.

A process for preparing molten metals for casting at a low to zero superheat temperature involves the steps of placing a heat extracting probe into the melt and at the same time vigorous convection is applied to assure nearly uniform cooling of the melt. Then, the heat extraction probe is rapidly removed when a low or zero superheat temperature is reached. Finally, the rapidly cooled melt is quickly transferred to a mold for casting into parts or a shot sleeve for injection into a die cavity. The process may be carried out so as that small amounts of solid form in part of the melt. In this case, a key aspect of the invention is to carry out the process rapidly in order to maintain the particles in a fine, dispersed state that will not impede flow and will improve the quality of the metal parts produced. Cost of the metal parts produced is lowered due to longer die life and shorter cycle time.

A method and apparatus for producing solid alloy components from its liquid state are provided. The molten alloy is rapidly cooled using a chill to temperatures below the thermosolutal transition temperature of the alloy. Finite-amplitude acoustic vibration is applied on the chill to shake off dendrites that form on the chill surface, to stir the slurry containing the fragments of dendrites, and to shake off slurry material that sticks on the surface of the chill as the chill is separating from the slurry. The slurry is then immediately poured into a chamber of a forming machine or a mold cavity shaped into solid components.

A method and apparatus for producing solid alloy components from its liquid state are provided. The molten alloy is rapidly cooled using a chill to temperatures below the thermosolutal transition temperature of the alloy. Finite-amplitude acoustic vibration is applied on the chill to shake off dendrites that form on the chill surface, to stir the slurry containing the fragments of dendrites, and to shake off slurry material that sticks on the surface of the chill as the chill is separating from the slurry. The slurry is then immediately poured into a chamber of a forming machine or a mold cavity shaped into solid components.