C22C19/002

Composite plating film

An object is to provide a composite plating film excellent in the water-repellent property and oil-repellent property using a material that is less likely to accumulate in the environment, as substitute for a fluorine resin. A composite plating film is provided which includes an alloy matrix phase and a silicone dispersed in the alloy matrix phase. In the composite plating film, the silicone preferably has Hansen solubility parameters comprising a dispersion term .sub.D of 15 MPa.sup.1/2 or less, a polar term .sub.P of 3 MPa.sup.1/2 or less, and a hydrogen bonding term .sub.H of 3 MPa.sup.1/2 or less. The silicone preferably has an interaction radius of a Hansen solubility sphere of 5.0 MPa.sup.1/2 or less.

Copper-nickel alloy electroplating device

Provided is a copper-nickel alloy electroplating apparatus which is capable of stably forming a copper-nickel plated coating on a workpiece with a uniform composition and which enables a plating bath to be used for a long period. The present invention provides a copper-nickel alloy electroplating apparatus (1), comprising: a cathode chamber (4) in which a workpiece (5) is to be placed; an anode chamber (6); an anode (7) placed in the anode chamber; an electrically conductive diaphragm (14) placed to separate the cathode chamber and the anode chamber from each other; a cathode chamber oxidation-reduction potential adjusting tank (8) for adjusting the oxidation-reduction potential of a plating liquid in the cathode chamber; an anode chamber oxidation-reduction potential adjusting tank (10) for adjusting the oxidation-reduction potential of a plating liquid in the anode chamber; and a power supply unit (36) that provides an electric current to flow between the workpiece and the anode.

Sintered sliding member having exceptional corrosion resistance, heat resistance, and wear resistance; and method for producing said member
10532406 · 2020-01-14 · ·

A sintered sliding material with excellent corrosion resistance, heat resistance, and wear resistance is provided. The sintered sliding material has a composition made of: 36-86 mass % of Ni; 1-11 mass % of Sn; 0.05-1.0 mass % of P; 1-9 mass % of C; and the Cu balance including inevitable impurities. The sintered sliding material is made of a sintered material of a plurality of grains of alloy of NiCu alloy or CuNi alloy, the NiCu alloy and the CuNi alloy containing Sn, P, C, and Si; has a structure in which pores are dispersedly formed in grain boundaries of the plurality of the grains of alloy; and as inevitable impurities in a matrix constituted from the grains of alloy, a C content is 0.6 mass % or less and a Si content is 0.15 mass % or less.

Powder sintered metallic porous body, filter element and method for improving permeability thereof

Disclosed are a powder sintered porous metal with better comprehensive properties, especially with good corrosion resistance to hydrofluoric acid, and a filter element using same. The powder sintered porous metal of the present invention has a porosity of 25-60%, an average pore diameter of 0.5-50 m and a weight loss rate of at most 1% after being immersed into a hydrofluoric acid solution with a mass fraction of 5% at room temperature for 20 days; and the powder sintered metal porous body consists of Cu accounting for 23-40 wt %, Si accounting for 0-5% and the balance of Ni, based on the weight of the powder sintered metal porous body. The powder sintered porous metal of the present invention has good mechanical properties and machinability, and excellent corrosion resistance in acid mediums, especially in hydrofluoric acid mediums. In particular surprisingly, when Cu and Ni are introduced into the powder sintered porous metal by Cu element powders and Ni element powders doped in the raw material powders, the powder sintered porous metal has significantly improved permeability and backflushing regeneration property.

Method of making copper-nickel alloy foams

The successful fabrication of alloy foam (or porous alloy) is very rare, despite their potentially better properties and wider applicability than pure metallic foams. The processing of three-dimensional copper-nickel alloy foams is achieved through a strategic solid-solution alloying method based on oxide powder reduction or sintering processes, or both. Solid-solution alloy foams with five different compositions are successfully created, resulting in open-pore structures with varied porosity. The corrosion resistance of the synthesized copper-nickel alloy foams is superior to those of the pure copper and nickel foams.

METAL MAGNETIC POWDER, COMPOSITE MAGNETIC BODY, AND ELECTRONIC COMPONENT
20240071662 · 2024-02-29 · ·

The metal magnetic powder includes Co as a main component, and an average particle size (D50) of 1 nm to 100 nm. An X-ray diffraction chart of the metal magnetic powder has a first peak that appears in a range of a diffraction angle 2? of 41.6?0.3?, and a second peak that appears in a range of a diffraction angle 20? of 47.4?0.3?. When a full width at half maximum of the first peak is set as FW1, and a full width at half maximum of the second peak is set as FW2, a ratio (FW2/FW1) of FW2 to FW1 is 1 to 5.

Nickel Based Alloy with High Fatigue Resistance and Methods of Forming the Same

A nickel based alloy, along with methods of its use and manufacture, is provided that may include about 20 wt. % to about 26 wt. % cobalt; about 9 wt. % to about 13 wt. % chromium; about 2 wt. % to about 6 wt. % iron; about 3.5 wt. % to about 6 wt. % aluminum; about 9 wt. % to about 13 wt. % tungsten; about 6 wt. % to about 9 wt. % tantalum; about 0.06 wt. % to about 0.20 wt. % boron; and the balance nickel. The nickel based alloy may have gamma prime precipitates in a plurality of grain interiors and a gamma prime solvus temperature of about 1038 C. or greater. Additionally or alternatively, the nickel based alloy may comprise about 30% by volume or more gamma prime precipitates in the plurality of grain interiors.

GAP-FILLING SEALING LAYER OF THERMAL BARRIER COATING

A multi-layer thermal barrier coating is provided that includes an insulating layer having an outer surface defining a plurality of crevices therein and a sealing layer bonded to the outer surface of the insulating layer. The sealing layer is substantially non-permeable and is configured to seal against the insulating layer. The sealing layer fills in at least a portion of the crevices. A method of forming a thermal barrier coating is also provided, which includes a step of providing a plurality of hollow round microstructures bonded together, each having a diameter in the range of 10 to 100 microns to create an insulating layer. The method further includes depositing a plurality of metal particles onto the insulating layer and heating the plurality of metal particles to form a substantially non-permeable sealing layer over the insulating layer.

THIN-SHEET ZEOLITE MEMBRANE AND METHODS FOR MAKING THE SAME
20190176097 · 2019-06-13 · ·

Zeolite membrane sheets for separation of mixtures containing water are provided, as well as methods for making the same. Thin, but robust, zeolite membrane sheets having an inter-grown zeolite crystal film directly on a thin, less than 200 micron thick, porous support sheet free of any surface pores with a size above 10 microns. The zeolite membrane film thickness is less than about 10 microns above the support surface and less than about 5 microns below the support surface. Methods of preparing the membrane are disclosed which include coating of the support sheet surface with a seed coating solution containing the parent zeolite crystals with mean particle sizes from about 0.5 to 2.0 microns at loading of 0.05-0.5 mg/cm2 and subsequent growth of the seeded sheet in a growth reactor loaded with a growth solution over a temperature range of about 45 C. to about 120 C.

Thin-walled high temperature alloy structures via multi-material additive manufacturing

A thin-walled metal part, and a method to fabricate such a part out of various alloys. A plurality of layers are formed, each of the layers being formed on a polymer template or on a previously formed layer. A homogenizing heat treatment is used to cause chemical elements in the layers to interdiffuse, to form a single continuous layer with a substantially uniform alloy composition.