C22C21/06

PROCESS FOR MANUFACTURING AN ALUMINUM ALLOY PART
20220389543 · 2022-12-08 ·

Process for manufacturing a part (20) including a formation of successive metal layers (20.sub.1 . . . 20.sub.n), which are superimposed on each other, each layer being formed by depositing a filler metal (15, 25), the filler metal being subjected to a supply of energy so as to become molten and to constitute, upon solidifying, said layer, the process being characterized in that the filler metal (15, 25) is an aluminum alloy including the following alloy elements (% by weight); Mg: 2.0%-5.0%; Zr: 0.5%-1.0%; Fe: 0.6%-3.0%; optionally Zn: ≤0.5%; optionally Cu: ≤0.5%; other alloy elements, in total ≤4.0%, and individually ≤1.0%; impurities: <0.05% individually, and in total <0.15%; remainder aluminum.

PROCESS FOR MANUFACTURING AN ALUMINUM ALLOY PART
20220389543 · 2022-12-08 ·

Process for manufacturing a part (20) including a formation of successive metal layers (20.sub.1 . . . 20.sub.n), which are superimposed on each other, each layer being formed by depositing a filler metal (15, 25), the filler metal being subjected to a supply of energy so as to become molten and to constitute, upon solidifying, said layer, the process being characterized in that the filler metal (15, 25) is an aluminum alloy including the following alloy elements (% by weight); Mg: 2.0%-5.0%; Zr: 0.5%-1.0%; Fe: 0.6%-3.0%; optionally Zn: ≤0.5%; optionally Cu: ≤0.5%; other alloy elements, in total ≤4.0%, and individually ≤1.0%; impurities: <0.05% individually, and in total <0.15%; remainder aluminum.

Method for producing a component

A method for producing a component from an aluminum alloy using a semisolid method is provided. The alloy contains less than 1.3% by weight of iron and no more than 0.2% by weight of silicon, and the component has sufficient ductility such that the component can be joined to other components by self-piercing riveting, flow drilling, high-speed tack setting, friction welding and/or weld riveting.

Hot-dip coated steel sheet

The present invention relates to a method for the manufacture of a hot-dip coated steel sheet coated with a zinc or an aluminum based coating including the provision of a specific steel sheet, a recrystallization annealing with specific heating, soaking and cooling sub-steps using an inert gas and a hot-dip coating; the hot dip coated steel sheet and the use of the hot-dip coated steel sheet.

Hot-dip coated steel sheet

The present invention relates to a method for the manufacture of a hot-dip coated steel sheet coated with a zinc or an aluminum based coating including the provision of a specific steel sheet, a recrystallization annealing with specific heating, soaking and cooling sub-steps using an inert gas and a hot-dip coating; the hot dip coated steel sheet and the use of the hot-dip coated steel sheet.

Additive manufacturing methods using aluminum-rare earth alloys and products made using such methods

Described herein are additive manufacturing methods and products made using such methods. The alloy compositions described herein are specifically selected for the additive manufacturing methods and provide products that exhibit superior mechanical properties as compared to their cast counterparts. Using the compositions and methods described herein, products that do not exhibit substantial coarsening, such as at elevated temperatures, can be obtained. The products further exhibit uniform microstructures along the print axis, thus contributing to improved strength and performance. Additives also can be used in the alloys described herein.

Additive manufacturing methods using aluminum-rare earth alloys and products made using such methods

Described herein are additive manufacturing methods and products made using such methods. The alloy compositions described herein are specifically selected for the additive manufacturing methods and provide products that exhibit superior mechanical properties as compared to their cast counterparts. Using the compositions and methods described herein, products that do not exhibit substantial coarsening, such as at elevated temperatures, can be obtained. The products further exhibit uniform microstructures along the print axis, thus contributing to improved strength and performance. Additives also can be used in the alloys described herein.

Aluminum material for fluxfree CAB brazing

An aluminum alloy brazing sheet has a 3XXX, 1XXX or 6XXX core, an interliner and a 4XXX brazing layer without added Mg. The interliner has Bi and Mg, the magnesium migrating to the surface of the brazing sheet during brazing and reducing the aluminum oxide to facilitate brazing without flux in a controlled inert atmosphere with reduced oxygen.

Aluminum alloy brazing sheet and manufacturing method thereof

An aluminum alloy brazing sheet used for brazing of an aluminum material in an inert gas atmosphere or in vacuum is formed of a two-layer material in which a brazing material and a core material are stacked in this order. The core material is formed of an aluminum alloy and has a grain size of 20 to 300 μm, and the aluminum alloy contains Mn of 0.50 to 2.00 mass %, Mg of 0.40 to 2.00 mass %, Si of 1.50 mass % or less, and Fe of 1.00 mass % or less, with the balance being aluminum and inevitable impurities. The brazing material is formed of an aluminum alloy containing Si of 4.00 to 13.00 mass % with the balance being aluminum and inevitable impurities, and, in a drop-type fluidity test, a ratio α (α=K.sub.a/K.sub.b) of a fluid coefficient K.sub.a is 0.50 or more.

Aluminum alloy brazing sheet and manufacturing method thereof

An aluminum alloy brazing sheet used for brazing of an aluminum material in an inert gas atmosphere or in vacuum is formed of a two-layer material in which a brazing material and a core material are stacked in this order. The core material is formed of an aluminum alloy and has a grain size of 20 to 300 μm, and the aluminum alloy contains Mn of 0.50 to 2.00 mass %, Mg of 0.40 to 2.00 mass %, Si of 1.50 mass % or less, and Fe of 1.00 mass % or less, with the balance being aluminum and inevitable impurities. The brazing material is formed of an aluminum alloy containing Si of 4.00 to 13.00 mass % with the balance being aluminum and inevitable impurities, and, in a drop-type fluidity test, a ratio α (α=K.sub.a/K.sub.b) of a fluid coefficient K.sub.a is 0.50 or more.