The invention relates to a manufacturing process for obtaining 6xxx-series aluminium alloy solid extruded products, comprising Si: 0.3-1.7 wt. %; Mg: 0.1-1.4 wt. %, Cu: 0.1-0.8 wt. %, Zn 0.005-0.7 wt %, one or more dispersoid element, from the group consisting of Mn 0.15-1 wt. %, Cr 0.05-0.4 wt. % and Zr 0.05-0.25 wt. %, Fe at most 0.5 wt. %, other elements at most 0.05 wt. % the rest being aluminium, having particularly high mechanical properties, typically an ultimate tensile strength higher than 400 MPa, preferably 430 MPa, and more preferably 450 MPa without the need for a post-extrusion solution heat treatment operation. The invention also concerns a manufacturing process for obtaining a bumper system in which is integrated a towing eye, said towing eye being made with said high mechanical properties aluminium alloys.

The invention relates to a manufacturing process for obtaining 6xxx-series aluminium alloy solid extruded products, comprising Si: 0.3-1.7 wt. %; Mg: 0.1-1.4 wt. %, Cu: 0.1-0.8 wt. %, Zn 0.005-0.7 wt %, one or more dispersoid element, from the group consisting of Mn 0.15-1 wt. %, Cr 0.05-0.4 wt. % and Zr 0.05-0.25 wt. %, Fe at most 0.5 wt. %, other elements at most 0.05 wt. % the rest being aluminium, having particularly high mechanical properties, typically an ultimate tensile strength higher than 400 MPa, preferably 430 MPa, and more preferably 450 MPa without the need for a post-extrusion solution heat treatment operation. The invention also concerns a manufacturing process for obtaining a bumper system in which is integrated a towing eye, said towing eye being made with said high mechanical properties aluminium alloys.

A method of producing aluminum can sheet includes: providing a body made of an aluminum alloy type AA3004, AA3104 or other aluminum alloy; heating the body to a homogenization temperature; hot rolling said body in a hot rolling mill to produce a hot rolled sheet, said hot rolled sheet exiting the hot rolling mill at a hot rolling exit temperature, wherein the hot rolling exit temperature is selected to substantially avoid recrystallization of the hot rolled sheet; cold rolling the hot rolled sheet in a cold rolling mill to apply a cold reduction to produce a cold rolled sheet with a cold mill exit gauge smaller than a hot mill exit gauge; annealing the cold rolled sheet in an intermediate temperature range selected to allow recrystallization and obtain a recrystallized annealed sheet; cold rolling the recrystallized annealed sheet to produce a cold rolled sheet with a final gauge.

A method of producing aluminum can sheet includes: providing a body made of an aluminum alloy type AA3004, AA3104 or other aluminum alloy; heating the body to a homogenization temperature; hot rolling said body in a hot rolling mill to produce a hot rolled sheet, said hot rolled sheet exiting the hot rolling mill at a hot rolling exit temperature, wherein the hot rolling exit temperature is selected to substantially avoid recrystallization of the hot rolled sheet; cold rolling the hot rolled sheet in a cold rolling mill to apply a cold reduction to produce a cold rolled sheet with a cold mill exit gauge smaller than a hot mill exit gauge; annealing the cold rolled sheet in an intermediate temperature range selected to allow recrystallization and obtain a recrystallized annealed sheet; cold rolling the recrystallized annealed sheet to produce a cold rolled sheet with a final gauge.

The present disclosure provides an aluminium material for the manufacture of high-strength, soldered components, including an aluminium alloy. After soldering, the aluminium material is in materially-bonded contact with at least one solder layer. The object of providing an aluminium material is to provide not only good soldering properties and formability, but also high strength. This is achieved because the aluminium alloy of the aluminium material has a solidus temperature, and the aluminium material has an increase in yield strength compared to the state after soldering and cooling.

The present disclosure provides an aluminium material for the manufacture of high-strength, soldered components, including an aluminium alloy. After soldering, the aluminium material is in materially-bonded contact with at least one solder layer. The object of providing an aluminium material is to provide not only good soldering properties and formability, but also high strength. This is achieved because the aluminium alloy of the aluminium material has a solidus temperature, and the aluminium material has an increase in yield strength compared to the state after soldering and cooling.

A brazing sheet may be used for brazing under an atmosphere of an inert gas without flux. The brazing sheet may include at least three layers. The at least three layers may include a core material, a brazing material layer, and an intermediate layer. The at least three layers may be cladded by an outermost layer of the brazing material layer. The intermediate layer may be disposed on a face of the core material. The core material may be composed of a first aluminum alloy including at least one of (i) 0.20 weight % to 1.0 weight % of Cu, (ii) 0.8 weight % to 1.8 weight % of Mn, and (iii) 0.25 weight % to 1.5 weight % of Mg. The intermediate layer may be composed of a second aluminum alloy including 0.20 weight % or less of each of Si and Fe and 0.10 weight % or less of each of Cu, Mn, and Cr.

A brazing sheet (1) includes a core material (11) composed of an Al alloy containing 0.40-2.50 mass % Mg; and a filler material (12) composed of an Al alloy containing Mg, 6.0-13.0 mass % Si, and 0.010-0.050 mass % Bi. The filler material is layered on a side of the core material and is exposed at an outermost surface (121). The Mg concentration in the filler material continuously decreases in a direction from a boundary (122) with the core material toward the outermost surface. The Mg concentration (c.sub.1/8) is 0.080 mass % or less at a depth (position P.sub.1/8) from the outermost surface that is ⅛ of the thickness t.sub.f of the filler material (12). The Mg concentration (c.sub.7/8) is 15-45% of the amount of Mg in the core material at a depth (position P.sub.7/8) from the outermost surface that is ⅞ of the thickness t.sub.f of the filler material.

A brazing sheet (1) includes a core material (11) composed of an Al alloy containing 0.40-2.50 mass % Mg; and a filler material (12) composed of an Al alloy containing Mg, 6.0-13.0 mass % Si, and 0.010-0.050 mass % Bi. The filler material is layered on a side of the core material and is exposed at an outermost surface (121). The Mg concentration in the filler material continuously decreases in a direction from a boundary (122) with the core material toward the outermost surface. The Mg concentration (c.sub.1/8) is 0.080 mass % or less at a depth (position P.sub.1/8) from the outermost surface that is ⅛ of the thickness t.sub.f of the filler material (12). The Mg concentration (c.sub.7/8) is 15-45% of the amount of Mg in the core material at a depth (position P.sub.7/8) from the outermost surface that is ⅞ of the thickness t.sub.f of the filler material.

Aluminum alloys, fabricated by a rapid solidification process, with high strength, high ductility, high corrosion resistance, high creep resistance, and good weldability.