C22C21/12

Aluminum alloy with additions of copper, lithium and at least one alkali or rare earth metal, and method of manufacturing the same

A method for making an aluminum alloy includes steps of (1) weighing out starting materials to achieve a mass of material having a composition that includes aluminum, about 1.8 to about 5.6 percent by weight copper, about 0.6 to about 2.6 percent by weight lithium, and at least one of lanthanum up to about 1.5 percent by weight, strontium up to about 1.5 percent by weight, cerium up to about 1.5 percent by weight, and praseodymium up to about 1.5 percent by weight; (2) loading said starting materials into a crucible; (3) inserting said crucible into a chamber; (4) evacuating said chamber to a predetermined vacuum level; (5) melting said starting materials to form a molten mass; and (6) casting said molten mass into a mold.

Substrate for an EUV-lithography mirror
10935704 · 2021-03-02 · ·

Substrates suitable for mirrors used at wavelengths in the EUV wavelength range have substrates (1) including a base body (2) made of a precipitation-hardened alloy, of an intermetallic phase of an alloy system, of a particulate composite or of an alloy having a composition which, in the phase diagram of the corresponding alloy system, lies in a region which is bounded by phase stability lines. Preferably, the base body (2) is made of a precipitation-hardened copper or aluminum alloy. A highly reflective layer (6) is preferably provided on a polishing layer (3) of the substrate (1) of the EUV mirror (5).

Substrate for an EUV-lithography mirror
10935704 · 2021-03-02 · ·

Substrates suitable for mirrors used at wavelengths in the EUV wavelength range have substrates (1) including a base body (2) made of a precipitation-hardened alloy, of an intermetallic phase of an alloy system, of a particulate composite or of an alloy having a composition which, in the phase diagram of the corresponding alloy system, lies in a region which is bounded by phase stability lines. Preferably, the base body (2) is made of a precipitation-hardened copper or aluminum alloy. A highly reflective layer (6) is preferably provided on a polishing layer (3) of the substrate (1) of the EUV mirror (5).

Clad sheets for heat exchangers
10926319 · 2021-02-23 · ·

This application discloses a material including an aluminum metal alloy cladding fusion-cast to a metal alloy core. Also disclosed is a material having a metal core with a high content of scrap metal and having two sides, a first aluminum metal cladding fusion cast to the first side of the core layer, and a second aluminum metal cladding fusion cast to the second side of the core layer. The materials can be in a form of a sheet. Sheets are roll bonded together to create permanent metallurgical bonds except at regions where a weld-stop ink is applied. The sheets are used to make corrosion resistant heat exchangers.

Clad sheets for heat exchangers
10926319 · 2021-02-23 · ·

This application discloses a material including an aluminum metal alloy cladding fusion-cast to a metal alloy core. Also disclosed is a material having a metal core with a high content of scrap metal and having two sides, a first aluminum metal cladding fusion cast to the first side of the core layer, and a second aluminum metal cladding fusion cast to the second side of the core layer. The materials can be in a form of a sheet. Sheets are roll bonded together to create permanent metallurgical bonds except at regions where a weld-stop ink is applied. The sheets are used to make corrosion resistant heat exchangers.

ALUMINUM-COPPER-LITHIUM ALLOY PRODUCTS
20210087665 · 2021-03-25 ·

The invention relates to a product made of an aluminium-based alloy comprising, by wt. %, Cu: 2.5-3.4; Li: I.6-2.2; Mg: 0.4-0.9; Mn: 0.2-0.6, Zr: 0.08-0.18; Zn:<0.4; Ag:<0.15; Fe+Si::S 0.20; at least one element selected from Ti, Se, Cr, Hf and V, the content of the element, if selected, being: Ti: O.OI-0.15; Se: O.OI-0.15; Cr: 0.01-0.3; Hf: 0.01-0.5; V: 0.01-0.3; other elements::S 0.05 each and ::S 0.15 in total; the remainder being aluminium. The invention also relates to a method for manufacturing an aluminum alloy-based, extruded, rolled and/or forged product, and a structural element incorporating at least one product as described above.

IMPROVED PROCESS FOR MANUFACTURING SHEET METAL MADE OF ALUMINUM-COPPER-LITHIUM ALLOY FOR MANUFACTURING AN AIRPLANE FUSELAGE
20210071285 · 2021-03-11 ·

The subject of the invention is a process for manufacturing a wrought product made of aluminum alloy comprising the following steps: a) casting a plate made of alloy comprising, in percentages by weight, Cu: 2.1 to 2.8; Li: 1.1 to 1.7; Mg: 0.2 to 0.9; Mn: 0.2 to 0.6; Ti: 0.01-0.2; Ag<0.1; Zr<0.08; Fe and Si #0.1 each; unavoidable impurities #0.05% each and 0.15% in total; remainder aluminum; b) homogenizing said plate at 480-520 C. for 5 to 60 hours; c) hot-rolling and optionally cold-rolling said homogenized plate to give a sheet; d) solution annealing the sheet at 470-520 C. for 5 minutes to 4 hours; e) quenching the solution-annealed sheet; f) controlled tensioning of the solution-annealed and quenched sheet with a permanent set of 1 to 6%; g) tempering of the tensioned sheet by heating at a temperature of at least 160 C. for a maximum time of 30 hours.

FLUX-FREE BRAZING ALUMINUM ALLOY BRAZING SHEET

A flux-free brazing aluminum alloy brazing sheet includes: a core material formed of aluminum alloy comprising Si of 0.50 to 0.90 mass %, Cu of 0.30 to 2.50 mass %, and Mn of 1.40 to 1.80 mass %, with a Mg content limited to 0.05 mass % or less, and with the balance being Al and inevitable impurities; an intermediate material being formed of aluminum alloy comprising Mg of 0.40 to 1.00 mass %, and Zn of 2.00 to 6.00 mass %, with the balance being Al and inevitable impurities; and a brazing material being formed of aluminum alloy comprising Si of 6.00 to 13.00 mass %, Mg of 0.05 to 0.40 mass %, and Bi of 0.010 to 0.050 mass %, with the balance being Al and inevitable impurities.

MOVABLE CABLE

The present invention provides a movable cable, which has strength that is at least equal to conventional movable cables while having excellent flexural fatigue resistance and flexibility as well as being lightweight. This movable cable 10 has an electric conductor therein. The conductor comprises a first conductor 2 made of a specific aluminum alloy material wherein: the alloy composition contains, in mass %, 0.05-1.8% Mg, 0.01-2.0% Si, 0.01-1.5% Fe, and at least a total of 0.00-2.00 of one element selected from the group consisting of Cu, Ag, Zn, Ni, Co, Au, Mn, Cr, V, Zr, Ti and Sn, the balance being Al and unavoidable impurities; the crystal grains have a fiber-like metal structure in which the crystal grains all extend in one direction; and in a cross-section parallel to the one direction, the average crystal grain dimension perpendicular to the longitudinal direction is 400 nm or less. The ratio X of the area of the first conductor 2 in the whole conductor of the movable cable 10 is in the range of 10-100%.

Method for pressure forming of aluminum alloy special-shaped tubular component by using ultra low temperature medium

The present invention discloses a method for pressure forming of an aluminum alloy special-shaped tubular component by using an ultra-low temperature medium. By means of the characteristics that the forming property of an aluminum alloy tube is greatly improved under ultra-low temperature conditions, a tube is cooled and pressurized in a die through an ultra-low temperature medium, so that the tube forms a special-shaped tubular component at an ultra-low temperature. In the method for pressure forming of an aluminum alloy special-shaped tubular component by using an ultra-low temperature medium, the ultra-low temperature medium is not only used for cooling the die and the tube, but also used for pressurization to achieve flexible loading of the tube, which is favorable for forming complex special-shaped tubular components with varied cross-sections.