C22C2026/002

Highly conductive strain resilient material and method for making the material

An electrically conductive, flexible, strain resilient product is produced by mixing metal coated carbon nanotube networks with a liquid polymeric resin to produce a liquid mixture, and the mixture is cured to produce the product. The networks may include welded junctions between nanotubes formed by depositing and melting metal nanoparticles on the nanotubes to form the metal coating. After the mixing step the liquid mixture may be deposited on a flexible substrate in the form of an electrical circuit. The mixing step may further include mixing the composite with a volatile solvent to produce a selected viscosity. Then, a three-dimensional printer may be used to print the product, such as an electrical circuit, on a substrate. The product is cured in an atmosphere that absorbs the solvent. The conductivity of the mixture may be adjusted by adjusting the weight percentage of the metal coated carbon nanotube networks from 50% to 90%, but a preferred range is between 75% and 85%.

ADDITIVE MANUFACTURING OF MLD-ENHANCED DRILLING TOOLS

Methods, systems, and apparatus for carrying out rapid on-site optical chemical analysis in oil feeds are described. In one aspect, a system for manufacture of a tool includes a deposition reactor configured for molecular layer deposition or atomic layer deposition of metal powder to manufacture coated particles, a fabrication unit configured for 3D printing of the tool, and a controller that controls the deposition reactor and the fabrication unit, wherein the fabrication unit and the deposition reactor are integrated for automated fabrication of the tool using the coated particles from the deposition reactor as building material for the 3D printing.

COMPOSITE MATERIAL AND COMPOSITE MATERIAL MANUFACTURING METHOD

A composite material includes: coated particles, each of which includes a carbon-based particle made of a carbon-based substance and a carbide layer that covers at least a part of the surface of the carbon-based particle; and a copper phase that binds the coated particles to each other, wherein the carbide layer is made of a carbide containing at least one element selected from the group consisting of Si, Ti, Zr and Hf, and the average particle size of the carbon-based particles is 1 m or more and 100 m or less.

Physical property improvement of iron castings using carbon nanomaterials
10844446 · 2020-11-24 · ·

A method is provided for fabricating iron castings for metallic components. The method for fabricating the iron castings may include forming a molten solution by melting carbon and iron and combining carbon nanomaterials with the molten solution. A first portion of the carbon nanomaterials combined with the molten solution may be dispersed therein. The method may also include cooling the molten solution to solidify at least a portion of the carbon thereof to fabricate the iron castings. The first portion of the carbon nanomaterials may be dispersed in the iron castings.

Metal nanoparticle-decorated nanotubes for gas sensing

Disclosed herein are embodiments of compositions for gas sensing and sensors utilizing the same. In one embodiment, a composition comprises carbon nanotubes and and polymer-coated metal nanoparticles bound to the carbon nanotubes.

Metal nanoparticle-decorated nanotubes for gas sensing

Disclosed herein are embodiments of compositions for gas sensing and sensors utilizing the same. In one embodiment, a composition comprises carbon nanotubes and and polymer-coated metal nanoparticles bound to the carbon nanotubes.

Green metal composite material
20200347482 · 2020-11-05 ·

The invention provides a green metal composite material, which is prepared by the following method: Provide Mg, Mo, Al, Ni, and Ti powders; weigh the Mg, Mo, Al, Ni, and Ti powders; and perform the first ball milling on the Mg, Mo, Al, Ni, and Ti powders; perform vacuum melting to obtain a Mg-based alloy ingots; crush the Mg-based alloy ingots; provide carbon nano tubes and graphene powders; and perform surface modification; mix well the crushed Mg-based alloy ingots and the surface modified carbon nano tubes and the graphene powders, and perform a second ball milling to obtain a second mixed powder; then perform a first heat treatment to obtain a third mixed powder, then perform a second hot pressed sintering. The process technology of this invention solves the problems of poor compatibility, easy to be segregated and unstable property of the non-metallic particles and metallic matrix.

Inconel Nanotube Composite

A metal matrix composite (MMC) material composition of nickel alloy and carbon nanotubes is provided. The material composition includes powdered granules of the nickel alloy; and a plurality of the nanotubes. The granules and nanotubes are milled in a hopper and sintered by laser to form the MMC. A method for producing the MMC material composition is also provided. The method includes inserting powdered granules of the nickel alloy and the nanotubes into a hopper; rotating the hopper at 450 rpm for 120 min to mill the granules and the nanotubes into a mixture; and sintering said mixture by a laser at 195 W and 1100 mm/s scan speed.

ADDITIVE MANUFACTURING OF GAS TURBINE COMPONENTS USING CARBON NANOSTRUCTURES
20200331069 · 2020-10-22 ·

A component for a gas turbine engine can be made via additive manufacturing. During the additive manufacturing process a powder can be used that comprises a superalloy material (12) and carbon nanostructures (14a, 14b). Components made using the powder can have preferred characteristics at certain locations through the use of the carbon nanostructure based additive manufacturing powder.

METHOD OF MANUFACTURING ALUMINUM-BASED CLAD HEAT SINK, AND ALUMINUM-BASED CLAD HEAT SINK MANUFACTURED THEREBY

Disclosed are a method of manufacturing an aluminum-based clad heat sink, and an aluminum-based clad heat sink manufactured by the method. The method includes ball-milling (i) aluminum or aluminum alloy powder and (ii) carbon nanotubes (CNT) to prepare a composite powder, preparing a multi-layered billet using the composite billet, and directly extruding the multi-layered billet using an extrusion die to produce a heat sink. The method has an advantage of producing a light high-strength high-conductivity aluminum-based clad heat sink having an competitive advantage in terms of price by using direct extrusion that is suitable for mass production due to its simplicity in process procedure and equipment required.