A composite part includes: a cutting edge part made of cubic boron nitride sintered material or WC-based cemented carbide; a cutting tool body made of cemented carbide; and a bonding part between the cutting edge part and the cutting tool body. A primarily TiC layer containing 50 area % or more of TiC is formed in an interface between the cemented carbide and the bonding part, and has a thickness of 0.5-3 m. TiNi enriched layer containing each of Ti and Ni at 30 atomic % or more is formed adjacent to the primarily TiC layer and has a thickness of 0.3-3 m. An intermittent net structure containing each of Ti, Ni and C at 10 atomic % or more is formed adjacent to the primarily TiC layer. A straight line overlapping with a major axis of each of crystal grains intersects 3 or more other crystal grains.

A cBN sintered material cutting tool is provided. The cBN cutting tool includes a cutting tool body, which is a sintered material including cBN grains and a binder phase, wherein the sintered material comprises: the cubic boron nitride grains in a range of 40 volume % or more and less than 60 volume %; and Al in a range from a lower limit of 2 mass % to an upper limit Y, satisfying a relationship, Y=0.1X+10, Y and X being an Al content in mass % and a content of the cubic boron nitride grains in volume %, respectively, the binder phase comprises: at least a Ti compound; Al.sub.2O.sub.3; and inevitable impurities, the Al.sub.2O.sub.3 includes fine Al.sub.2O.sub.3 grains with a diameter of 10 nm to 100 nm dispersedly formed in the binder phase, and there are 30 or more of the fine Al.sub.2O.sub.3 grains generated in an area of 1 m1 m in a cross section of the binder phase.

A method of forming rhenium coated metal particles includes directly mixing ammonium perrhenate with metal particles and converting the ammonium perrhenate to a rhenium coating on the metal particles. Other methods include forming rhenium coated cubic boron nitride particles and rhenium coated diamond particles. Components of tools may be manufactured using the rhenium coated metal particles, the rhenium coated cubic boron nitride particles and/or rhenium coated diamond particles.

A cubic boron nitride sintered material comprises cubic boron nitride particles, a binding phase, and an interfacial phase. The interfacial phase intervenes between the cubic boron nitride particles and the binding phase. The interfacial phase includes aluminum, nitrogen, boron, and oxygen. A total of an average value of the atomic concentrations of aluminum included in the interfacial phase and an average value of the atomic concentrations of nitrogen included in the interfacial phase is 50.0 at % or more. A ratio of an average value of the atomic concentrations of nitrogen included in the interfacial phase to an average value of the atomic concentrations of boron included in the interfacial phase is more than 1.00.

A super hard polycrystalline construction has a first region comprising a body of thermally stable polycrystalline super hard material having an exposed surface forming a working surface, and a peripheral side edge, said polycrystalline super hard material comprising a plurality of intergrown grains of super hard material; a second region forming a substrate to the first region; and a third region interposed between the first and second regions. The third region extends across a surface of the second region along an interface, the interface comprising at least a portion having an uneven topology, the third region comprising a composite material having a first phase comprising a plurality of non-intergrown grains of super hard material, and a matrix material, the third region having a wear resistance at least three times less than sintered polycrystalline diamond material having the same average grain size of diamond grains as the super hard grains in the third region.

A cBN sintered compact comprises: cubic boron nitride grains and a binder phase, wherein 1) the binder phase comprises a TiAl alloy containing at least one element selected from the group consisting of Si, Mg, and Zn, and further comprises Ti.sub.2CN and TiB.sub.2; 2) the ratio I.sub.Ti2CN/I.sub.Ti-Al in XRD is 2.0 or more and 30.0 or less where I.sub.Ti2CN represents the peak intensity of Ti.sub.2CN appearing at 2 angle from 41.9 to 42.2 and I.sub.Ti-Al represents the peak intensity of the TiAl alloy at 2 angle from 39.0 to 39.3; 3) areas where Ti and B elements overlap have an average aspect ratio of 1.7 or more and 6.5 or less and an area rate of 0.025% or more and 0.120% or less, in a mapping image of the Ti and B elements by Auger electron spectroscopy.

A method of making an aluminum-cubic boron nitride (Al-cBN) composite includes mixing an aluminum powder and particles of cubic boron nitride (cBN) in a solvent and sonicating to form an Al-cBN mixture; drying the Al-cBN mixture to form a dried mixture powder; and sintering by pressing and heating the dried mixture powder to form the Al-cBN composite. The aluminum powder has an average particle size of 10 to 100 micrometers (m). The cBN particles have an average particle size of from 10 to 100 m, and are uniformly dispersed throughout the Al-cBN composite.

A cubic boron nitride sintered material comprising cubic boron nitride grains and a binder, in which a content of the cubic boron nitride grains is no less than 30% by volume and no more than 80% by volume, the binder includes at least one selected from a second group consisting of a material made of a single element selected from a first group consisting of a group 4 element, a group 5 element and a group 6 element of the periodic table, aluminum, silicon, iron, cobalt and nickel, and an alloy and an intermetallic compound each composed of no less than two elements selected from the first group, and a content of a void in the cubic boron nitride sintered material is no less than 0.001% by volume and no more than 0.20% by volume.

A cubic boron nitride sintered material comprising cubic boron nitride grains and a binder, in which a content of the cubic boron nitride grains is no less than 30% by volume and no more than 80% by volume, the binder includes at least one selected from a second group consisting of a material made of a single element selected from a first group consisting of a group 4 element, a group 5 element and a group 6 element of the periodic table, aluminum, silicon, iron, cobalt and nickel, and an alloy and an intermetallic compound each composed of no less than two elements selected from the first group, and a content of a void in the cubic boron nitride sintered material is no less than 0.001% by volume and no more than 0.20% by volume.