A method for manufacturing a singulated feedthrough insulator for a hermetic seal of an active implantable medical device (AIMD) is described. The method begins with forming a green-state ceramic bar with a via hole filled with a conductive paste. The green-state ceramic bar is dried to convert the paste to an electrically conductive material filling via hole and then subjected to a pressing step. Following pressing, a green-state insulator is singulated from the green-state ceramic bar. The singulated green-state insulator in next sintered to form an insulator that is sized and shaped for hermetically sealing to close a ferrule opening. The thusly produced feedthrough is suitable installation in an opening in the housing of an active implantable medical device.

Methods for producing components for use in high temperature systems that include reacting a fluid reactant and a porous preform that has a pore volume and contains a solid oxide reactant that defines a solid volume of the porous preform. The method includes infiltrating the fluid reactant into the porous preform to react with the solid oxide reactant to produce a oxide/metal composite component, during which a displacing metal replaces a displaceable species of the solid oxide reactant to produce at least one solid oxide reaction product that has a reaction product volume that at least partially fills the pore volume. The oxide/metal composite component includes at least one oxide phase and at least one metal phase. The component is exposed to temperatures greater than 500° C. and the at least one oxide phase and the at least one metal phase exhibit thermal expansion values within 50% of one another.

A hermetically sealed filtered feedthrough assembly attachable to an AIMD includes an insulator hermetically sealing the opening of a ferrule with a gold braze. The ferrule includes a peninsula extending into the ferrule opening and the insulator has a cutout matching the peninsula. A sintered platinum-containing paste hermetically seals at least one via hole extending through the insulator. At least one capacitor is disposed on the device side. An active electrical connection electrically connects the capacitor active metallization to the sintered paste. A ground electrical connection electrically connects the capacitor ground metallization disposed within a capacitor ground passageway to the portion of the gold braze along the ferrule peninsula. The dielectric of the capacitor may be less than 1,000 k.

A hermetically sealed filtered feedthrough assembly attachable to an AIMD includes an insulator hermetically sealing the opening of a ferrule with a gold braze. The ferrule includes a peninsula extending into the ferrule opening and the insulator has a cutout matching the peninsula. A sintered platinum-containing paste hermetically seals at least one via hole extending through the insulator. At least one capacitor is disposed on the device side. An active electrical connection electrically connects the capacitor active metallization to the sintered paste. A ground electrical connection electrically connects the capacitor ground metallization disposed within a capacitor ground passageway to the portion of the gold braze along the ferrule peninsula. The dielectric of the capacitor may be less than 1,000 k.

The resistive material for sensing current contains: metal particles selected from a group consisting of nichrome, copper-manganese, and copper-nickel; insulating particles selected from a group consisting of alumina, aluminum nitride, silicon nitride, and zirconia; and titanium oxide.

The invention relates to an electrode material, preferably an inert anode material comprising at least a metal core and a cermet material, characterized in that: said metal core contains at least one nickel (Ni) and iron (Fe) alloy, said cermet material comprises at least as percentages by weight: 45 to 80% of a nickel ferrite oxide phase (2) of composition Ni.sub.xFe.sub.yM.sub.zO.sub.4 with 0.60 ≤x≤0.90; 1.90≤y≤2.40; 0.00≤z≤0.20 and M being a metal selected from aluminum (Al), cobalt (Co), chromium (Cr), manganese (Mn), titanium (Ti), zirconium (Zr), tin (Sn), vanadium (V), niobium (Nb), tantalum (Ta) and hafnium (Hf) or being a combination of these metals, 15 to 45% of a metallic phase (1) comprising at least one alloy of nickel and copper.

The invention relates to an electrode material, preferably an inert anode material comprising at least a metal core and a cermet material, characterized in that: said metal core contains at least one nickel (Ni) and iron (Fe) alloy, said cermet material comprises at least as percentages by weight: 45 to 80% of a nickel ferrite oxide phase (2) of composition Ni.sub.xFe.sub.yM.sub.zO.sub.4 with 0.60 ≤x≤0.90; 1.90≤y≤2.40; 0.00≤z≤0.20 and M being a metal selected from aluminum (Al), cobalt (Co), chromium (Cr), manganese (Mn), titanium (Ti), zirconium (Zr), tin (Sn), vanadium (V), niobium (Nb), tantalum (Ta) and hafnium (Hf) or being a combination of these metals, 15 to 45% of a metallic phase (1) comprising at least one alloy of nickel and copper.

A composition comprising a rare earth-doped zirconium/hafnium oxide is provided that has a defect-fluorite structure or a pyrochlore structure. The rare earth-doped zirconium/hafnium oxide has a formula: (Ln.sup.1.sub.aLn.sup.2.sub.aLn.sup.3.sub.aLn.sup.4.sub.aLn.sup.5.sub.b).sub.2M.sub.2O.sub.7 where each of Ln.sup.1, Ln.sup.2, Ln.sup.3, Ln.sup.4, and Ln.sup.5 is a different rare earth element such that Ln.sup.1 and M have a first atomic radius ratio that is 1.35 to 1.45, Ln.sup.2 and M have a second atomic radius ratio that is 1.35 to 1.45, Ln.sup.3 and M have a third atomic radius ratio that is 1.46 to 1.78, and Ln.sup.4 and M have a fourth radius ratio that is 1.46 to 1.78; a is 0.2 or 0.25; b is 0.2 when a is 0.2, and b is 0 when a is 0.25; and M is Zr, Hf, or a mixture thereof. Methods of forming a coating that includes this composition, along with the resulting coated components, are also provided.

A composition comprising a rare earth-doped zirconium/hafnium oxide is provided that has a defect-fluorite structure or a pyrochlore structure. The rare earth-doped zirconium/hafnium oxide has a formula: (Ln.sup.1.sub.aLn.sup.2.sub.aLn.sup.3.sub.aLn.sup.4.sub.aLn.sup.5.sub.b).sub.2M.sub.2O.sub.7 where each of Ln.sup.1, Ln.sup.2, Ln.sup.3, Ln.sup.4, and Ln.sup.5 is a different rare earth element such that Ln.sup.1 and M have a first atomic radius ratio that is 1.35 to 1.45, Ln.sup.2 and M have a second atomic radius ratio that is 1.35 to 1.45, Ln.sup.3 and M have a third atomic radius ratio that is 1.46 to 1.78, and Ln.sup.4 and M have a fourth radius ratio that is 1.46 to 1.78; a is 0.2 or 0.25; b is 0.2 when a is 0.2, and b is 0 when a is 0.25; and M is Zr, Hf, or a mixture thereof. Methods of forming a coating that includes this composition, along with the resulting coated components, are also provided.

The present invention provides a sintered body containing W and WC, having excellent hardness, strength, compactness, and corrosion resistance, without containing W.sub.2C, and capable of being used for the purpose of a cutting tool or a glass molding die, or a seal ring. There is provided a sintered body containing 4 to 50 vol % of tungsten metal as binder phases, 50 to 95 vol % of tungsten carbide (WC), and 0.5 to 5.0 vol % of tungsten oxide (WO.sub.2), in which the tungsten oxide (WO.sub.2) has an average grain size of 5 nm to 150 nm and is present in a sintered body structure at an average density of 5 to 20 particles/μm.sup.2.