The present invention relates to a method for producing hard materials that are coated with a cobalt hydroxide compound and to powders that comprise the coated hard material particles, and the use thereof.

The present disclosure relates to a method of making a powder of dense and spherically shaped cemented carbide or cermet granules. The present disclosure also relates to a powder produced by the method and use of said powder in additive manufacturing such as 3D printing by the binder jetting technique. Furthermore, the present disclosure relates to a Hot Isostatic Pressing (HIP) process for manufacturing a product by using said powder.

The present disclosure relates to a method of making a powder of dense and spherically shaped cemented carbide or cermet granules. The present disclosure also relates to a powder produced by the method and use of said powder in additive manufacturing such as 3D printing by the binder jetting technique. Furthermore, the present disclosure relates to a Hot Isostatic Pressing (HIP) process for manufacturing a product by using said powder.

A sintered material for use in an internal combustion engine, such as a valve seat insert, is provided. The material includes a pressed base powder metal mixture and a Cu-rich phase infiltrated in pores of the base powder metal mixture. The base powder metal mixture includes at least one of Mo and W, and at least one additive, such as B, N, and/or C. The amount of the Mo and/or W is 50 wt. % to 85 wt. %, based on the total weight of the material. The at least one additive is present in a total amount of 0.2 to 25 wt. %, based on the total weight of the material, and the Cu-rich phase is present in an amount of 15 wt. % to 50 wt. %, based on the total weight of the material. The material also has a thermal conductivity of at least 70 W/mK.

A sintered material for use in an internal combustion engine, such as a valve seat insert, is provided. The material includes a pressed base powder metal mixture and a Cu-rich phase infiltrated in pores of the base powder metal mixture. The base powder metal mixture includes at least one of Mo and W, and at least one additive, such as B, N, and/or C. The amount of the Mo and/or W is 50 wt. % to 85 wt. %, based on the total weight of the material. The at least one additive is present in a total amount of 0.2 to 25 wt. %, based on the total weight of the material, and the Cu-rich phase is present in an amount of 15 wt. % to 50 wt. %, based on the total weight of the material. The material also has a thermal conductivity of at least 70 W/mK.

A unique and novel additive manufacturing route has been proposed to form a thermally stable in-situ metal matrix nano composite by interfacing reactive plasma in the selective laser melting process chamber. The proposed route gives very high compositional freedom, i.e, nitrides, carbides, oxides, suicides and other ceramics with different stoichiometries can be reinforced in nanoscale in any metallic matrix. Components with such a nanocomposite structure dispiay superior high temperature structural properties.

A coated tool may include a base member and a coating layer located on the base member. The coating layer may include a first section located on the base member and a second section located on the first section. The first section may include an AlTi portion including aluminum and titanium, and an AlCr portion including aluminum and chromium, and each of the AlTi portion and the AlCr portion may be in contact with the base member. The second section may include a plurality of AlTi layers including aluminum and titanium, and a plurality of AlCr layers including aluminum and chromium, and the AlTi layers and the AlCr layers may be located alternately one upon another.

A tool having a cutting edge that includes a sintered body containing cubic boron nitride. The sintered body integrally and inseparably includes an inner region and a binder phase enriched layer formed on at least part of a surface of the inner region. The inner region includes: 15-90 volume % of cubic boron nitride; and 10-85 volume % of a mixture of a binder phase and impurities. The binder phase enriched layer includes: 90-100 volume % of the binder phase and impurities mixture; and 0-10 volume % of cubic boron nitride; and the binder phase contains at least one kind selected from the group consisting of: at least one element selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Al, Co, Ni and Si; and a compound of the element and at least one element selected from the group consisting of C, N, O and B.

A tool having a cutting edge that includes a sintered body containing cubic boron nitride. The sintered body integrally and inseparably includes an inner region and a binder phase enriched layer formed on at least part of a surface of the inner region. The inner region includes: 15-90 volume % of cubic boron nitride; and 10-85 volume % of a mixture of a binder phase and impurities. The binder phase enriched layer includes: 90-100 volume % of the binder phase and impurities mixture; and 0-10 volume % of cubic boron nitride; and the binder phase contains at least one kind selected from the group consisting of: at least one element selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Al, Co, Ni and Si; and a compound of the element and at least one element selected from the group consisting of C, N, O and B.

A hard composite composition may comprise a binder and a polymodal blend of matrix powder. The polymodal blend of matrix powder may have at least one first local maxima at a particle size of about 0.5 nm to about 30 m, at least one second local maxima at a particle size of about 200 m to about 10 mm, and at least one local minima between a particle size of about 30 m to about 200 m that has a value that is less than the first local maxima.