An additive manufacturing method of producing a metal alloy article may involve: Providing a supply of a metal alloy in powder form; providing a supply of a nucleant material, the nucleant material lowering the nucleation energy required to crystallize the metal alloy; blending the supply of metal alloy powder and nucleant material to form a blended mixture; forming the blended mixture into a first layer; subjecting at least a portion of the first layer to energy sufficient to raise the temperature of the first layer to at least the liquidus temperature of the metal alloy; allowing at least a portion of the first layer to cool to a temperature sufficient to allow the metal alloy to recrystallize; forming a second layer of the blended mixture on the first layer; and repeating the subjecting and allowing steps on the second layer to form an additional portion of the metal alloy article.

A method for controlling the formation of molybdenum solid solution in MoSiB composites which comprises processing at 1400 C. or less to minimize, if not prevent, the silicon from going into solid solution in the molybdenum.

An amorphous alloy corresponding to the formula:

Co.sub.aNi.sub.bMo.sub.c(C.sub.1-xB.sub.X).sub.dX.sub.e wherein X is one or several elements selected from the group consisting of Cu, Si, Fe, P, Y, Er, Cr, Ga, Ta, Nb, V and W; wherein the indices a to e and x satisfy the following conditions: 55a75 at. % 0b15 at. % 7c17 at. % 15d23 at. % 0.1x0.9 at. % 0e10 at. %, each element selected from the group having a content 3 at. % and preferably 2 at. %, the balance being impurities.

A heat-resistant alloy that satisfies physical properties such as proof stress and hardness adapted to an increase in the melting point of a welding object compared to conventional alloys is provided. The heat resistant alloy includes a first phase, as a main component, containing a Mo or W metal phase, a second phase containing a MoSiBbased alloy, and a third phase containing titanium carbonitride, wherein the balance is inevitable compounds and inevitable impurities.

Methods of making metal bond abrasive articles via powder bed jetting are disclosed. Metal bond abrasive articles prepared by the method include abrasive articles having arcuate or tortuous cooling channels, abrasive segments, abrasive wheels, and rotary dental tools.

The invention relates to method of making a molybdenum alloy which has a high titanium content and further comprises silicon and/or boron. The method comprises subjecting to pressureless sintering or sintering under pressure in an inert gas atmosphere a mixture of one or more powders (i) of an alloy of Mo and Ti and, optionally, one or more additional metals X and/or (i) powders of Mo and of TiN, and (ii) one or more powders comprising one or more powders of silicides of Mo and/or Ti and/or (iii) one or more powders of nitrides which comprise Si.sub.3N.sub.4 powder and/or BN powder.

A sintered material for use in an internal combustion engine, such as a valve seat insert, is provided. The material includes a pressed base powder metal mixture and a Cu-rich phase infiltrated in pores of the base powder metal mixture. The base powder metal mixture includes at least one of Mo and W, and at least one additive, such as B, N, and/or C. The amount of the Mo and/or W is 50 wt. % to 85 wt. %, based on the total weight of the material. The at least one additive is present in a total amount of 0.2 to 25 wt. %, based on the total weight of the material, and the Cu-rich phase is present in an amount of 15 wt. % to 50 wt. %, based on the total weight of the material. The material also has a thermal conductivity of at least 70 W/mK.

A powder metal compact is disclosed. The powder metal compact includes a cellular nanomatrix comprising a nanomatrix material. The powder metal compact also includes a plurality of dispersed particles comprising a particle core material that comprises an AlCuMg, AlMn, AlSi, AlMg, AlMgSi, AlZn, AlZnCu, AlZnMg, AlZnCr, AlZnZr, or AlSnLi alloy, or a combination thereof, dispersed in the cellular nanomatrix.

Turbine buckets include a pressure side, a suction side opposite the pressure side, and a bucket squealer tip attached to the pressure side and the suction side. The bucket squealer tip includes a plurality of high hot hardness shroud-cutting deposits deposited on its exterior surface that have a hardness of at least about 1100 kg mm.sup.2 and a melting temperature of at least about 1500 C.

Various embodiments provide materials, parts, and methods useful for electronic devices. One embodiment includes providing a coating on at least one surface of a substrate, increasing an amorphicity of the coating, and incorporating the substrate including the coating having increased amorphicity into an electronic device. Another embodiment relates to frictionally transforming a coating from crystalline into amorphous to form a metamorphically transformed coating for an electronic device. Another embodiment relates to an electronic device part having a metamorphically transformed coating disposed on at least one surface thereof.