C22C32/0094

METHOD FOR TUNING THERMAL EXPANSION PROPERTIES IN AN ADDITIVE MANUFACTURING FEEDSTOCK MATERIAL
20210363619 · 2021-11-25 ·

A feedstock material for use in an additive manufacturing apparatus is prepared from a first material and a metal organic framework (MOF). The MOF comprises a plurality of nodes and a plurality of linkers, the plurality of linkers coupled to the plurality of nodes, thereby forming a framework. The MOF has a lower coefficient of thermal expansion than a coefficient of thermal expansion for the first material. As a result, the feedstock material has a reduced coefficient of thermal expansion as compared to the first material alone and thus exhibits low thermal expansion as its temperature is increased. The coefficient of thermal expansion for the MOF may be modified by using a different plurality of nodes and/or a different plurality of linkers, as well as by incorporating guest molecules or atoms into the framework of the MOF.

ELECTRONIC COMPONENT AND METHOD FOR MANUFACTURING THE SAME

An electronic component includes an element body made of a composite material of a resin material and metal powder. A plurality of particles of the metal powder are exposed from the resin material and make contact with one another on the outer surface of the element

Polyetheretherketone composite and method of preparing same

The invention provides a polyetheretherketone (PEEK) composite and a method of preparing same. The PEEK composite is prepared from 55-90 parts by mass of PEEK, 5-30 parts by mass zinc aluminum (ZA) alloy, 5-15 parts by mass graphite, 0.3-1 parts by mass graphene oxide (GO) and a processing additive. The PEEK composite is prepared by the following steps: putting the ZA alloy into an aqueous solution of a quaternary ammonium salt surfactant, ultrasonically dispersing, filtering, washing and drying; dissolving the GO in deionized water, dispersing the ZA alloy in deionized water, and adding a GO solution dropwise to a ZA alloy dispersion to obtain a GO/ZA alloy complex; mixing the PEEK, the GO/ZA alloy complex, the graphite and the processing additive, and drying at 100-120° C. for 3-4 h; and mixing in a mixer, and carrying out compression molding at 380-400° C.

Film-shaped fired material, and film-shaped fired material with support sheet
11285536 · 2022-03-29 · ·

A film-shaped fired material of the present invention is a film-shaped fired material 1 which contains sinterable metal particles 10 and a binder component 20, in which a time (A1) after the start of a temperature increase, at which a negative gradient is the highest, in a thermogravimetric curve (TG curve) measured from 40° C. to 600° C. at a temperature-rising-rate of 10° C./min in an air atmosphere and a maximum peak time (B1) in a time range of 0 seconds to 2160 seconds after the start of a temperature increase in a differential thermal analysis curve (DTA curve) measured from 40° C. to 600° C. at a temperature-rising-rate of 10° C./min in an air atmosphere using alumina particles as a reference sample satisfy a relationship of “A1<B1<A1+200 seconds” and a relationship of “A1<2000 seconds”.

Film-shaped fired material, and film-shaped fired material with support sheet
11285536 · 2022-03-29 · ·

A film-shaped fired material of the present invention is a film-shaped fired material 1 which contains sinterable metal particles 10 and a binder component 20, in which a time (A1) after the start of a temperature increase, at which a negative gradient is the highest, in a thermogravimetric curve (TG curve) measured from 40° C. to 600° C. at a temperature-rising-rate of 10° C./min in an air atmosphere and a maximum peak time (B1) in a time range of 0 seconds to 2160 seconds after the start of a temperature increase in a differential thermal analysis curve (DTA curve) measured from 40° C. to 600° C. at a temperature-rising-rate of 10° C./min in an air atmosphere using alumina particles as a reference sample satisfy a relationship of “A1<B1<A1+200 seconds” and a relationship of “A1<2000 seconds”.

SOFT MAGNETIC POWDER, FE-BASED NANOCRYSTALLINE ALLOY POWDER, MAGNETIC COMPONENT, AND DUST CORE

Provided is a soft magnetic powder that can produce a dust core having excellent magnetic properties. The soft magnetic powder has a chemical composition, excluding inevitable impurities, represented by a composition formula of Fe.sub.aSi.sub.bB.sub.cP.sub.dCu.sub.eM.sub.f, where the M is at least one element selected from the group consisting of Nb, Mo, Zr, Ta, W, Hf, Ti, V, Cr, Mn, C, Al, S, O, and N, 79 at %≤a≤84.5 at %, 0 at %≤b<6 at %, 0 at %<c≤10 at %, 4 at %<d≤11 at %, 0.2 at %≤e≤0.53 at %, 0 at %≤f≤4 at %, a+b+c+d+e+f=100 at %, a particle size is 1 mm or less, and a median of circularity of particles constituting the soft magnetic powder is 0.4 or more and 1.0 or less.

Compositions of nanoparticles with radial gradients and methods of use thereof
11103923 · 2021-08-31 · ·

A nanoparticle with tunable radial gradients of compositions extending from the center of the nanoparticles. The nature of the gradient preserves the metallic state of the nanoparticles, the diffusion of the constituents, and the oxidation of the interface. The gradients can be purposely varied to allow for specific applications in fields ranging from corrosion, magnetics, information technology, imaging, electromagnetic absorption, coating technologies, and immuno-precipitation. The nanoparticles can be easily used to advance many areas of industry, technology, and life sciences.

Systems for manufacturing a particulate-binder composite article

A system for manufacturing a particulate-binder composite article including a mold defining a mold cavity, a first opening into the mold cavity, and a second opening into the mold cavity, a mass of a particulate material received in the mold cavity, a binder source in selective fluid communication with the mold cavity by way of the first opening, the binder source including a binder material, a first filter disposed across the first opening, the first filter being permeable to the binder material and substantially impermeable to the particulate material, and a second filter disposed across the second opening, the second filter being permeable to air and substantially impermeable to the particulate material.

Imparting wear resistance to superalloy articles

In one aspect, composite preforms are provided for imparting wear resistance to superalloy articles. The composite preforms can be employed for metallurgically bonding alloy wear plates or pads to superalloy articles. A composite preform, in some embodiments, comprises a powder alloy composition comprising 1-30 wt. % nickel, 0.05-2 wt. % iron, 15-25 wt. % chromium, 10-30 wt. % molybdenum, 0-1 wt. % carbon, 1-5 wt. % silicon, 0.05-2 wt. % boron, 0-5 wt. % tungsten, 0-3 wt. % tantalum, 0-0.1 wt % manganese, 0-3 wt. % aluminum, 0-0.1 wt % yttrium and the balance cobalt.

PRESSED POWDER MATERIAL AND ROTATING ELECTRIC MACHINE

A pressed powder material of the embodiments is a pressed powder material including: a plurality of flaky magnetic metal particles, each flaky magnetic metal particle having a flat surface and a magnetic metal phase containing at least one first element selected from the group consisting of Fe, Co, and Ni, the flaky magnetic metal particles having an average thickness of from 10 nm to 100 μm and an average value of the ratio of the average length in the flat surface to the thickness of from 5 to 10,000; and an intercalated phase existing between the flaky magnetic metal particles and containing at least one second element selected from the group consisting of oxygen (O), carbon (C), nitrogen (N), and fluorine (F), in which the pressed powder material includes a plane, and in which the pressed powder material includes, in a predetermined cross-section perpendicular to the flat surfaces, a void site at the boundary part between the flat surface of a flaky magnetic metal particle and the intercalated phase in contact with the flat surface, and the ratio of the length of the void site is 20% or less with respect to the length of the flat surface.