The present invention relates in a first aspect to an iron-based alloy powder containing non-spherical particles and at least 40% of the total amount of particles have a non-spherical shape. The alloy mandatorily comprises the elements Fe (iron), Cr (chrome) and Mo (molybdenum). Furthermore, the alloy may comprise further elements such as C (carbon), Ni (nickel), Nb (niobium) or Si (silicon). The present invention relates, according to a second aspect, to an iron-based alloy powder wherein the alloy comprises the elements Fe, Cr and Mo and the iron-based alloy powder is produced by an ultra-high liquid atomization process comprising at least two stages as defined below.

The present invention relates to an iron-based alloy powder containing non-spherical particles wherein the alloy comprises the elements Fe (iron), Cr (chrome) and Mo (molybdenum), and at least 40% of the total amount of particles have a non-spherical shape. In said iron-based alloy powder, Cr is present at 10.0 wt. % to 18.3 wt. %, Mo is present at 0.5 wt. % to 2.5 wt. %, C is present at 0 to 0.30 wt. %, Ni is present at 0 to 4.0 wt. %, Cu is present at 0 to 4.0 wt. %, Nb is present at 0 to 0.7 wt. %, Si is present at 0 to 0.7 wt. % and N is present at 0 to 0.20 wt. %, the balance up to 100 wt. % is Fe.

An example composition may include a plurality of grains including an iron nitride phase. The plurality of grains may have an average grain size between about 10 nm and about 200 nm. An example technique may include treating a composition including a plurality of grains including an iron-based phase to adjust an average grain size of the plurality of grains to between about 20 nm and about 100 nm. The example technique may include nitriding the plurality of grains to form or grow an iron nitride phase.

An alloy having formula (Fe.sub.1-xCo.sub.x).sub.100-y-z-aB.sub.yCu.sub.zM.sub.a, in which x=0.1-0.4, y=10-16, z=0-1, a=0-8, and M=Nb, Mo, Ta, W, Ni, or Sn, wherein the alloy has crystalline grains with an average size of 30 nm or less.

A high-strength, manganese-containing steel, in particular for producing a flexibly rolled flat steel product in the form of a hot or cold strip, includes the following chemical composition (in wt. %): C: 0.005 to 0.6; Mn: 4 to 10; Al: 0.005 to 4; Si: 0.005 to 2; P: 0.001 to 0.2; S: up to 0.05; N: 0.001 to 0.3; with the remainder being iron including unavoidable steel-associated elements, with optional alloying of one or more of the following elements (in wt. %): Sn: 0 to 0.5; Ni: 0 to 2; Cu: 0.005 to 3; Cr: 0.1 to 4; V: 0.005 to 0.9; Nb: 0.005 to 0.9; Ti: 0.005 to 0.9; Mo: 0.01 to 3; W: 0.1 to 3; Co: 0.1 to 3; B: 0.0001 to 0.05; Zr: 0.005 to 0.5; Ca: 0.0002 to 0.1 which has a good combination of strength, expansion and deformation properties.

The present invention relates to a silicon based alloy comprising between 45 and 95% by weight of Si; max 0.05% by weight of C; 0.4-30% by weight Cr; 0.01-10% by weight of Al; 0.01-0.3% by weight of Ca; max 0.10% by weight of Ti; up to 25% by weight of Mn; 0.005-0.07% by weight of P; 0.001-0.02% by weight of S; the balance being Fe and incidental impurities in the ordinary amount, a method for the production of said alloy and the use thereof.

Disclosed are a high strength-ductility matched oxide-particles dispersion steel, a preparation method and application thereof, belonging to the technical field of novel structural materials. The high strength-ductility matched oxide-particles dispersion steel comprises the following components in percentage by mass: chromium (Cr) 11.0-13.0 percent (%), tungsten (W) 1.0-2.0%, vanadium (V) 0.1-0.2%, yttrium (Y) 0.3-0.4%, oxygen (O) 0.05-0.15%, silicon (Si) 1.5-2.5%, carbon (C)0.0016%, with iron (Fe) and unavoidable impurities accounting for a rest. The high strength-ductility matched oxide-particles dispersion steel in the present application is prepared, using a powder metallurgical preparation method, by introducing high-content of silicon elements and introducing high-density oxide particles with a complete core-shell structure using a specific heat treatment regime.

Provided is a soft magnetic alloy including Fe, as a main component, and including C. the soft magnetic alloy includes an Fe composite network phase having Fe-rich grids connected in a continuous measurement range including 80000 grids, each of which size is 1 nm1 nm1 nm. An average of C content ratio of the Fe-poor grids having cumulative frequency of 90% or more from lower C content is 5.0 times or more to an average of C content ratio of the whole soft magnetic alloy.

Provided is a method of manufacturing a crystalline aluminum-iron-silicon alloy, and optionally an automotive component comprising the same, comprising forming a composite ingot including a plurality of crystalline phases by melting aluminum, iron, and silicon raw materials in an inert environment to form a substantially homogenous melt, subsequently solidifying the melt, and annealing the ingot under vacuum by heating at a temperature in the range of 850 C. to 1000 C. yield an annealed crystalline ingot wherein the predominant crystalline phase is FCC Al.sub.3Fe.sub.2Si. The raw materials can further include one or more additives such as zinc, zirconium, tin, and chromium. Melting can occur above the FCC Al.sub.3Fe.sub.2Si crystalline phase melting point, or at a temperature of about 1100 C. to about 1400 C. Annealing can occur under vacuum conditions.

Disclosed are a high strength-ductility matched oxide-particles dispersion steel, a preparation method and application thereof, belonging to the technical field of novel structural materials. The high strength-ductility matched oxide-particles dispersion steel comprises the following components in percentage by mass: chromium (Cr) 11.0-13.0 percent (%), tungsten (W) 1.0-2.0%, vanadium (V) 0.1-0.2%, yttrium (Y) 0.3-0.4%, oxygen (O) 0.05-0.15%, silicon (Si) 1.5-2.5%, carbon (C) 0.0016%, with iron (Fe) and unavoidable impurities accounting for a rest. The high strength-ductility matched oxide-particles dispersion steel in the present application is prepared, using a powder metallurgical preparation method, by introducing high-content of silicon elements and introducing high-density oxide particles with a complete core-shell structure using a specific heat treatment regime.