Patent classifications
C22C33/02
MAGNETIC CORE AND METHOD FOR MANUFACTURING SAME
The present invention provides a magnetic core having insulating properties, and a method for manufacturing the magnetic core. Provided is a magnetic core manufactured by compression molding and subsequent thermal curing of an iron-based soft magnetic powder having a resin coating formed on particle surfaces thereof. The iron-based soft magnetic powder is one in which the particle surfaces have been coated with an inorganic insulator; the resin coating is an uncured resin coating formed by dry blending the powder with a thermosetting resin at a temperature equal to or greater than the softening point of the thermosetting resin and lower than the thermal curing initiation temperature of the resin; the compression molding is carried out by using a mold to produce a compression molded body; and the thermal curing is carried out at a temperature equal to or greater than the thermal curing initiation temperature of the thermosetting resin.
MAGNETIC CORE AND METHOD FOR MANUFACTURING SAME
The present invention provides a magnetic core having insulating properties, and a method for manufacturing the magnetic core. Provided is a magnetic core manufactured by compression molding and subsequent thermal curing of an iron-based soft magnetic powder having a resin coating formed on particle surfaces thereof. The iron-based soft magnetic powder is one in which the particle surfaces have been coated with an inorganic insulator; the resin coating is an uncured resin coating formed by dry blending the powder with a thermosetting resin at a temperature equal to or greater than the softening point of the thermosetting resin and lower than the thermal curing initiation temperature of the resin; the compression molding is carried out by using a mold to produce a compression molded body; and the thermal curing is carried out at a temperature equal to or greater than the thermal curing initiation temperature of the thermosetting resin.
Pressure forming of metal and ceramic powders
A method of pressure forming a brown part from metal and/or ceramic particle feedstocks includes: introducing into a mold cavity or extruder a first feedstock and one or more additional feedstocks or a green or brown state insert made from a feedstock, wherein the different feedstocks correspond to the different portions of the part; pressurizing the mold cavity or extruder to produce a preform having a plurality of portions corresponding to the first and one or more additional feedstocks, and debinding the preform. Micro voids and interstitial paths from the interior of the preform part to the exterior allow the escape of decomposing or subliming backbone component substantially without creating macro voids due to internal pressure. The large brown preform may then be sintered and subsequently thermomechanically processed to produce a net wrought microstructure and properties that are substantially free the interstitial spaces.
Magnetic material sputtering target and manufacturing method thereof
Provided is an oxide-containing magnetic material sputtering target wherein the oxides have an average grain diameter of 400 nm or less. Also provided is a method of producing an oxide-containing magnetic material sputtering target. The method involves depositing a magnetic material on a substrate by the PVD or CVD method, then removing the substrate from the deposited magnetic material, pulverizing the material to obtain a raw material for the target, and further sintering the raw material. An object of the present invention is to provide a magnetic material target, in particular a nonmagnetic grain-dispersed ferromagnetic sputtering target capable of suppressing discharge abnormalities of oxides that are the cause of particle generation during sputtering.
Soft magnetic metal powder and soft magnetic metal powder core using the same
The present invention relates to a soft magnetic metal powder which has Fe as the main component and contains Si and B, wherein, the content of Si in the soft magnetic metal powder is 1 to 15 mass %, the content of boron inside the metal particle of the soft magnetic metal powder is 10 to 150 ppm, and the particle has a film of boron nitride on the surface. The present invention also relates to a soft magnetic metal powder core prepared by using the soft magnetic metal powder.
Magnetic refrigeration material and manufacturing method of magnetic refrigeration material
A magnetic refrigeration material includes an alloy represented by a composition formula of La(Fe, Si).sub.13H, and the alloy includes α-Fe by a weight ratio lower than 1 wt % and a plurality of pores so that a packing fraction of the alloy is within a range from 85% to 99%.
Magnetic refrigeration material and manufacturing method of magnetic refrigeration material
A magnetic refrigeration material includes an alloy represented by a composition formula of La(Fe, Si).sub.13H, and the alloy includes α-Fe by a weight ratio lower than 1 wt % and a plurality of pores so that a packing fraction of the alloy is within a range from 85% to 99%.
Heat exchanger with barrier passages
A heat exchanger core consists of first and second fluid channels, each configured to direct flow of respective fluids through the heat exchanger core. Each first fluid channel includes first fluid flow assemblies having inner channels formed by inner channel walls that contain the first fluid, each inner channel surrounded by a barrier channel having a barrier channel wall that isolates the barrier channel from the second fluid. One or more barrier channel vanes support the inner channel within the barrier channel. Each barrier channel provides a void space between the inner channel wall and the barrier channel wall, thereby fluidly separating the first fluid from the second fluid. Each barrier channel can receive the first or second fluid in the event of a breach of the inner channel wall or the barrier channel wall, thereby preventing intra-fluid contamination.
Indirect additive manufacturing process using amine-containing adhesive polymers
A method for binder jetting additive manufacturing of an object, the method comprising: (i) separately feeding a powder from which said object is to be manufactured and a solution comprising an adhesive polymer dissolved in a solvent into an additive manufacturing device, wherein said adhesive polymer is an amine-containing polymer having a molecular weight of at least 200 g/mole and is present in said solution in a concentration of 1-30 wt % to result in said solution having a viscosity of 2-25 mPa.Math.s and a surface tension of 25-45 mN/m at room temperature; and (ii) dispensing selectively positioned droplets of said adhesive polymer, from a printhead of said additive manufacturing device, into a bed of said powder to bind particles of said powder with said adhesive polymer to produce a preform having a shape of the object to be manufactured.
Logging tool with 4D printed sensing system
An example system for operation in a borehole in a hydrocarbon-bearing rock formation includes a logging tool for detecting one or more conditions in the borehole. The logging tool includes a tool body and a 4D printed sensing element. The 4D printed sensing element includes a 3D printed shape-memory material configured to alter in at least one spatial dimension in response to one or more stimuli, thereby generating a data signal. The example system includes a data recording device in communication with the logging tool to receive and record one or more data signals transmitted from the logging tool.