C22C38/005

IRON-BASED RARE EARTH BORON-BASED ISOTROPIC MAGNET ALLOY
20220415548 · 2022-12-29 ·

An iron-based rare earth boron-based isotropic magnet alloy, which has an alloy composition represented by T.sub.100-x-y-z(B.sub.1-nC.sub.n).sub.xRE.sub.yM.sub.z (where T is a transition metal element containing at least Fe, RE contains at least Nd, and M is one or more metal elements selected from the group consisting of Al, Si, V, Cr, Ti, Mn, Cu, Zn, Ga, Zr, Nb, Mo, Ag, Hf, Ta, W, Pt, Au, and Pb), 4.2 atom %≤x≤5.6 atom %, 11.5 atom %≤y≤13.0 atom %, 0.0 atom %≤z≤5.0 atom %, and 0.0≤n≤0.5, and the iron-based rare earth boron-based isotropic magnet alloy has an average crystal grain size of 10 nm to less than 70 nm as a main phase.

Alloy Powders and Methods for Producing the Same
20220415550 · 2022-12-29 ·

The present invention relates to an alloy with formula of RE-M-B—Fe as defined herein and oxygen content less than 0.9 wt %, wherein said RE is in the range of 29.0 weight % to 33.0 weight %; M is in the range of 0.25 weight % to 1.0 weight %; B is in the range of 0.8 weight % to 1.1 weight %; and Fe makes up the balance. The present invention also relates to a method for preparing a RE-M-Fe—B magnetic powder, as defined herein comprising the steps of: (a) melt spinning a RE-M-Fe—B alloy composition to obtain a melt-spun powder; (b) pressing the melt-spun powder of step (a) to obtain a compact body; (c) hot deforming the compact body of step (b) to obtain a die-upset magnet; (d) crushing the die-upset magnet of step (c) to obtain a powder; (e) milling and sieving the powder of step (d); and (f) passivating the powder of step (e) to obtain a magnetic powder; wherein: each of steps (d) to (f) is performed under a low oxygen environment and transfer between each of steps (d) to (f) is a sealed transfer; and wherein the oxygen content of the low oxygen environment and during each sealed transfer is below 0.5 weight %.

Stainless steel material, constituting component, cell, and fuel cell stack

A stainless steel material including a base material made of ferritic stainless steel, a Cr oxide layer formed on a surface of the base material, and a spinel oxide layer formed on a surface of the Cr oxide layer, wherein a chemical composition of the base material satisfies [16.0≤Cr+3×Mo−2.5×B−17×C−3−Si≤35.0], a thickness of the Cr oxide layer (T.sub.Cr) and a thickness of the spinel oxide layer (T.sub.S) satisfy [0.55≤T.sub.Cr/T.sub.S≤6.7], the base material contains precipitate including one or more kinds selected from a M.sub.23C.sub.6, a M.sub.2B, a complex precipitate in which M.sub.2B acts as a precipitation nucleus, and M.sub.23C.sub.6 precipitates on a surface of the M.sub.2B, and a complex precipitate in which NbC acts as a precipitation nucleus, and M.sub.23C.sub.6 precipitates on a surface of the NbC, and a part of the precipitate protrude from the surface of the Cr oxide layer.

Aluminum-based plated steel sheet, method of manufacturing aluminum-based plated steel sheet, and method of manufacturing component for vehicle

An aluminum-based plated steel sheet according to an aspect of the present invention includes: a base material; an aluminum-based plating layer located above the base material; and an intermetallic compound layer that is located between the base material and the aluminum-based plating layer and contains an intermetallic compound of Al and Fe, in which the base material has a chemical component within a predetermined range, the aluminum-based plating layer contains, on average, 80 mass % or more and 97 mass % or less of Al, 3 mass % or more and 15 mass % or less of Si, 0 mass % or more and 5 mass % or less of Zn, 0 mass % or more and 5 mass % or less of Fe, 0 mass % or more and 3 mass % or less in total of one or more selected from the group consisting of Mg and Ca, and impurities so that a total amount thereof is 100 mass %, an average value of a thickness of the intermetallic compound layer is 2 μm or more and 10 μm or less, a maximum value of the thickness of the intermetallic compound layer is 10 μm or more and 25 μm or less, and a standard deviation of the thickness of the intermetallic compound layer is 2 μm or more and 10 μm or less.

FORGED PART OF STEEL AND A METHOD OF MANUFACTURING THEREOF
20220403487 · 2022-12-22 ·

A steel for forging mechanical parts including the following elements, expressed in percentage by weight 0.2%≤C≤0.5%; 0.8%≤Mn≤1.5% ; 0.4%≤Si≤1%; 0.15%≤V≤0.6%; 0.01%≤Nb≤0.15%; 0.01%≤Cr≤0.5%; 0.01%≤P≤0.05%; 0.04%≤S≤0.09%; 0.01%≤N≤0.025%; and can contain one or more of the following optional elements 0%≤Al≤0.05%; 0%≤Mo≤0.5%; 0.01%≤Ni≤0.5%; 0%≤Ti≤0.2%; 0%≤B≤0.008%; 0%≤Cu≤0.5%; the remainder composition being composed of iron and unavoidable impurities caused by processing, the microstructure of said steel comprising 50% to 90% of Pearlite, 10% to 40% of Ferrite, with an optional presence of acicular ferrite between 0% and 2%, a niobium equivalent of 80% or more.

R-FE-B-BASED SINTERED MAGNET

Provided is an R—Fe—B-based sintered magnet which has a composition comprising R (wherein R represents at least one element selected from rare earth elements, and essentially contains Nd), B, M (wherein M represents at least one element selected from Si, Al, Mn, Ni, Co, Cu, Zn, Ga, Ge, Pd, Ag, Cd, In, Sn, Sb, Pt, Au, Hg, Pb and Bi), X (wherein X represents at least one element selected from Ti, Zr, Hf, Nb, V and Ta) and C, with a remainder comprising Fe, O and unavoidable impurities, and has a main phase comprising R.sub.2Fe.sub.14B and a grain boundary phase comprising an R—C phase having a higher R concentration and a higher C concentration than those in the main phase, the R—Fe—B-based sintered magnet being characterized in that the area ratio of the R—C phase in a cross section of the magnet is more than 0% and 0.5% or less.

HOT STAMPED BODY

A hot stamped body with high strength, good bendability and crack propagation resistance, consisting of: in mass %, C: 0.06% or more to less than 0.20%, Si: 0.010-1.00%, Mn: 0.80-2.00%, P: 0.100% or less, S: 0.010% or less, Al: 0.010-0.500%, N: 0.010% or less, Nb: more than 0.020% to 0.10% or less, Ti: 0-0.10%, V: 0-0.10%, Cr: 0-0.50%, Mo: 0-1.00%, B: 0-0.0100%, Ni: 0-0.50%, REM: 0-0.0100%, Mg: 0-0.010%, Ca: 0-0.0100%, and Co: 0-2.0%, with the balance: Fe and impurities, wherein a microstructure includes, in area fraction, ferrite: 5-50%, and martensite: 50-95%, a proportion of regions in the martensite where GAIQ values are 35000 or more to less than 45000 is 30 area % or more, and a maximum bending angle α (deg) is 90 or more.

HOT STAMPED BODY

A hot stamped body with high strength and good bendability, comprising a chemical composition consisting of: in mass %, C: 0.06% or more to less than 0.20%, Si: 0.010 to 1.00%, Mn: 1.20 to 3.00%, P: 0.100% or less, S: 0.010% or less, Al: 0.010 to 0.500%, N: 0.010% or less, Nb: 0.0010 to 0.020%, Ti: 0 to 0.10%, V: 0 to 0.10%, Cr: 0 to 0.50%, Mo: 0 to 1.00%, B: 0 to 0.0100%, Ni: 0 to 0.50%, REM: 0 to 0.0100%, Mg: 0 to 0.010%, Ca: 0 to 0.0100%, and Co: 0 to 2.0%, with the balance: Fe and impurities, wherein a microstructure includes martensite: 85% or more, a proportion of regions in the martensite where GAIQ values are 35000 or more to less than 45000 is 30 area % or more, and TS×α, is 105000 or more, and α is 75 or more.

METHOD OF MANUFACTURING OVERLAPPED HOT STAMP MOLDED BODY, AND OVERLAPPED HOT STAMP MOLDED BODY

To solve a problem about warpage of a steel sheet due to a difference in temperature raising rate between an overlapped part and a one-sheet part. This manufacturing method includes: a step of heating an overlapped blank; a step of transferring the heated overlapped blank; and a step of performing presswork on the heated overlapped blank by using a die, in which in the heating step, when sheet thicknesses of the first and second steel sheets are set to t1 and t2, respectively, and an average heating rate at a sheet temperature from 20 to 800° C. of a portion with a total sheet thickness (t1+t2) of an overlapped portion, and that of a non-overlapped portion are set to V and v1, respectively, the total sheet thickness (t1+t2) is 2.5 to 5.0 mm, a maximum length L of the overlapped portion is 100 to 1100 mm, an area S1 of the first steel sheet, an area S2 of a portion, of the second steel sheet, which is overlapped with the first steel sheet, and the average heating rates V and v1 satisfy Expressions (1) to (3), and the heating is performed at a heating temperature and for a heating time within a specific range on a plane of coordinates defined by the heating time and the heating temperature.

METHOD OF PRODUCING SmFeN-BASED ANISOTROPIC MAGNETIC POWDER AND SmFeN-BASED ANISOTROPIC MAGNETIC POWDER
20220406496 · 2022-12-22 · ·

A method of producing a SmFeN-based anisotropic magnetic powder is provided, the method including preparing a SmFeN-based anisotropic magnetic powder before dispersing comprising Sm, Fe, W, and N, and dispersing the SmFeN-based anisotropic magnetic powder before dispersing using a resin-coated metal media or a resin-coated ceramic media to obtain a SmFeN-based anisotropic magnetic powder. Also provided is a SmFeN-based anisotropic magnetic powder comprising Sm, Fe, W, and N and having an average particle size of less than 2.5 μm, a residual magnetization σr of not less than 130 emu/g, and an oxygen content of not higher than 0.75% by mass.