C22C38/10

Process for manufacturing a thin strip made of soft magnetic alloy and strip obtained
11600439 · 2023-03-07 · ·

Method for manufacturing a thin strip in a soft magnetic alloy and strip obtained A method for manufacturing a strip in a soft magnetic alloy capable of being cut out mechanically, the chemical composition of which comprises by weight: TABLE-US-00001 18% ≤ Co ≤ 55% 0% ≤ V + W ≤ 3% 0% ≤ Cr ≤ 3% 0% ≤ Si ≤ 3% 0% ≤ Nb ≤ 0.5% 0% ≤ B ≤ 0.05% 0% ≤ C ≤ 0.1% 0% ≤ Zr + Ta ≤ 0.5% 0% ≤ Ni ≤ 5% 0% ≤ Mn ≤ 2% The remainder being iron and impurities resulting from the elaboration, according to which a strip obtained by hot rolling is cold-rolled in order to obtain a cold-rolled strip with a thickness of less than 0.6 mm. After cold rolling, a continuous annealing treatment is carried out by passing into a continuous oven, at a temperature comprised between the order/disorder transition temperature of the alloy and the onset temperature of ferritic/austenitic transformation of the alloy, followed by rapid cooling down to a temperature below 200° C. Strip obtained.

R—Fe—B sintered magnet and production method therefor

R—Fe—B sintered magnet has a main phase containing R.sub.2(Fe,(Co)).sub.14B intermetallic compound and a grain boundary phase. The inter-particle grain boundary includes an expanded width part that is surrounded by a narrow width part at which the inter-particle width is 10 nm or less and that has a structure distended in the inter-particle width direction as compared with the grain boundary width of the narrow width part; the inter-particle width at the expanded width part is at least 30 nm; Fe/R ratio in the expanded width part is 0.01-2.5; the main phase includes, in the surface part thereof, an HR-rich phase represented by (R′,HR).sub.2(Fe,(Co)).sub.14B (R′ represents rare-earth elements excluding Dy, Tb, and Ho, and that essentially include Nd; and HR represents Dy, Tb, and Ho); the contained amount of HR in the HR-rich phase is higher than that in the central part of the main phase.

R—Fe—B sintered magnet and production method therefor

R—Fe—B sintered magnet has a main phase containing R.sub.2(Fe,(Co)).sub.14B intermetallic compound and a grain boundary phase. The inter-particle grain boundary includes an expanded width part that is surrounded by a narrow width part at which the inter-particle width is 10 nm or less and that has a structure distended in the inter-particle width direction as compared with the grain boundary width of the narrow width part; the inter-particle width at the expanded width part is at least 30 nm; Fe/R ratio in the expanded width part is 0.01-2.5; the main phase includes, in the surface part thereof, an HR-rich phase represented by (R′,HR).sub.2(Fe,(Co)).sub.14B (R′ represents rare-earth elements excluding Dy, Tb, and Ho, and that essentially include Nd; and HR represents Dy, Tb, and Ho); the contained amount of HR in the HR-rich phase is higher than that in the central part of the main phase.

Bearing component having a metallic base body and an alloy-steel coating
11473622 · 2022-10-18 · ·

A bearing component such as a bearing ring includes a metallic base body and at least one alloy steel coating on the base body, the coating being applied to the base body by deposition welding. The base body is preferably non-alloy steel or cast iron, and the alloy includes at least one carbide-forming transition metal such as niobium, tantalum, zirconium, titanium, hafnium, tungsten, molybdenum, vanadium, or manganese. The coating can form a raceway of the bearing component or a structural element such as a flange. Also a method of forming such a bearing component is provided.

Bearing component having a metallic base body and an alloy-steel coating
11473622 · 2022-10-18 · ·

A bearing component such as a bearing ring includes a metallic base body and at least one alloy steel coating on the base body, the coating being applied to the base body by deposition welding. The base body is preferably non-alloy steel or cast iron, and the alloy includes at least one carbide-forming transition metal such as niobium, tantalum, zirconium, titanium, hafnium, tungsten, molybdenum, vanadium, or manganese. The coating can form a raceway of the bearing component or a structural element such as a flange. Also a method of forming such a bearing component is provided.

R-T-B based permanent magnet
11636962 · 2023-04-25 · ·

Provided is a permanent magnet including a rare-earth element R, a transition metal element T, B, Zr, and Cu. The permanent magnet contains main phase grains including Nd, T, and B, and grain boundary multiple junctions, the grain boundary multiple junction is a grain boundary surrounded by three or more of the main phase grains, one of the grain boundary multiple junctions contains a ZrB.sub.2 crystal and an R—Cu-rich phase, a concentration of B in the grain boundary multiple junction containing both the ZrB.sub.2 crystal and the R—Cu-rich phase is from 5 to 20 atomic %, a concentration of Cu in the grain boundary multiple junction containing both the ZrB.sub.2 crystal and the R—Cu-rich phase is from 5 to 25 atomic %, and a surface layer part of the main phase grain includes at least one kind of heavy rare-earth element among Tb and Dy.

R-T-B based permanent magnet
11636962 · 2023-04-25 · ·

Provided is a permanent magnet including a rare-earth element R, a transition metal element T, B, Zr, and Cu. The permanent magnet contains main phase grains including Nd, T, and B, and grain boundary multiple junctions, the grain boundary multiple junction is a grain boundary surrounded by three or more of the main phase grains, one of the grain boundary multiple junctions contains a ZrB.sub.2 crystal and an R—Cu-rich phase, a concentration of B in the grain boundary multiple junction containing both the ZrB.sub.2 crystal and the R—Cu-rich phase is from 5 to 20 atomic %, a concentration of Cu in the grain boundary multiple junction containing both the ZrB.sub.2 crystal and the R—Cu-rich phase is from 5 to 25 atomic %, and a surface layer part of the main phase grain includes at least one kind of heavy rare-earth element among Tb and Dy.

NEODYMIUM-IRON-BORON MAGNET MATERIAL, RAW MATERIAL COMPOSITION,PREPARATION METHOD THEREFOR AND USE THEREOF
20220328218 · 2022-10-13 ·

Disclosed are a neodymium-iron-boron magnet material, a raw material composition, a preparation method therefor and a use thereof. The raw material composition of the neodymium-iron-boron magnet material comprises the following components by mass percentage: 29.5-32% of R′, wherein R′ is a rare earth element and includes Pr and Nd; and Pr≥17.15%; 0.25-1.05% of Ga; 0.9-1.2% of B; and 64-69% of Fe. Without adding a heavy rare earth element to the neodymium-iron-boron magnet material, the remanence and coercive force of the resulting neodymium-iron-boron magnet material are both relatively high.

HIGH-CU AND HIGH-AL NEODYMIUM IRON BORON MAGNET AND PREPARATION METHOD THEREFOR
20220325391 · 2022-10-13 ·

A high-Cu and high-Al neodymium iron boron magnet and a preparation method therefor. The high-Cu and high-Al neodymium iron boron magnet comprises: 29.5-33.5% R, over 0.985% B, over 0.50% Al, over 0.35% Cu, over 1% RH, and 0.1-0.4% high-melting-point elements N and Fe, wherein the percentages are the mass percentages of the elements in the total amount of elements, and the mass percentages of the element contents must satisfy the following relationships: (1) 1<RH<0.11R<3.54B; and (2) 0.12RH<Al. By means of combining Al, RH and high-melting-point metal elements that are added at a certain ratio, the problem in which the strength of a high-Cu magnet is insufficient is effectively solved, while the magnetic performance is the magnet material is ensured.

HIGH-CU AND HIGH-AL NEODYMIUM IRON BORON MAGNET AND PREPARATION METHOD THEREFOR
20220325391 · 2022-10-13 ·

A high-Cu and high-Al neodymium iron boron magnet and a preparation method therefor. The high-Cu and high-Al neodymium iron boron magnet comprises: 29.5-33.5% R, over 0.985% B, over 0.50% Al, over 0.35% Cu, over 1% RH, and 0.1-0.4% high-melting-point elements N and Fe, wherein the percentages are the mass percentages of the elements in the total amount of elements, and the mass percentages of the element contents must satisfy the following relationships: (1) 1<RH<0.11R<3.54B; and (2) 0.12RH<Al. By means of combining Al, RH and high-melting-point metal elements that are added at a certain ratio, the problem in which the strength of a high-Cu magnet is insufficient is effectively solved, while the magnetic performance is the magnet material is ensured.