C22C38/10

STATOR CORE AND ROTARY ELECTRIC MACHINE

The present invention is a stator core (21) including a plurality of split cores (30), in which the plurality of split cores (30) are configured by laminating core pieces (40) made of an electrical steel sheet, the electrical steel sheet is a predetermined electrical steel sheet, and, in the core pieces (40) of at least one split core (30) in the plurality of split cores (30), the radial directions of teeth (41) and extension directions of core backs (42) are all along a direction in which magnetic characteristics of the electrical steel sheet are excellent.

NON-ORIENTED ELECTRICAL STEEL SHEET, MOTOR CORE, AND PRODUCTION METHODS THEREOF

A non-oriented electrical steel sheet produced by hot-rolling a steel slab containing Si: 2.8 to 6.5 mass % and Zn: 0.0005 to 0.0050 mass % followed by cold rolling and finish annealing, a coating agent containing at least one element from Sn, Sb, P, S, Se, As, Te, B, Pb, and Bi is applied to the surface after annealing forming an insulation coating with nitriding-suppressing ability. Alternatively, an intermediate layer containing at least one element from Sn, Sb, P, S, Se, As, Te, B, Pb, and Bi and having a nitriding-suppressing ability forms on the steel sheet iron matrix after the annealing and forms an insulation coating, without above elements, on the intermediate layer thus obtaining a non-oriented electrical steel sheet wherein a high strength rotor core with and stator core with excellent magnetic is simultaneously obtained, and a motor core including a stator core and rotor core from the steel sheet.

In a production of a non-oriented electrical steel sheet by hot-rolling a steel slab containing Si: 2.8 to 6.5 mass % and Zn: 0.0005 to 0.0050 mass % followed by cold rolling and finish annealing, a coating agent containing at least one element selected from Sn, Sb, P, S, Se, As, Te, B, Pb, and Bi is applied to the steel sheet surface after the finish annealing to form an insulation coating with a nitriding-suppressing ability. Alternatively, an intermediate layer containing at least one element selected from Sn, Sb, P, S, Se, As, Te, B, Pb, and Bi and having a nitriding-suppressing ability is formed on the steel sheet iron matrix after the finish annealing and form an insulation coating not containing above elements is formed on the intermediate layer thus to obtain a non-oriented electrical steel sheet from which a rotor core with high strength and stator core with excellent magnetic properties after the stress-relief annealing can be obtained at the same time, and a motor core comprising a stator core and rotor core is produced from the steel sheet.

Soft magnetic alloy and magnetic component

A soft magnetic alloy or the like combining high saturated magnetic flux density, low coercive force and high magnetic permeability μ′ having the composition formula (Fe.sub.(1−(α+β))X1.sub.αX2.sub.β).sub.(1−(a+b+c+d+e))B.sub.aSi.sub.bC.sub.cCu.sub.dM.sub.e. X1 is one more elements selected from the group consisting of Co and Ni, X2 is one or more elements selected from the group consisting of Al, Mn, Ag, Zn, Sn, As, Sb, Bi, N, O and rare earth elements, and M is one or more elements selected from the group consisting of Nb, Hf, Zr, Ta, Ti, Mo, W and V. 0.140<a≤0.240, 0≤b≤0.030, 0<c<0.080, 0<d≤0.020, 0≤e≤0.030, α≥0, β≥0, and 0≤α+β≤0.50 are satisfied.

Soft magnetic alloy and magnetic component

A soft magnetic alloy or the like combining high saturated magnetic flux density, low coercive force and high magnetic permeability μ′ having the composition formula (Fe.sub.(1−(α+β))X1.sub.αX2.sub.β).sub.(1−(a+b+c+d+e))B.sub.aSi.sub.bC.sub.cCu.sub.dM.sub.e. X1 is one more elements selected from the group consisting of Co and Ni, X2 is one or more elements selected from the group consisting of Al, Mn, Ag, Zn, Sn, As, Sb, Bi, N, O and rare earth elements, and M is one or more elements selected from the group consisting of Nb, Hf, Zr, Ta, Ti, Mo, W and V. 0.140<a≤0.240, 0≤b≤0.030, 0<c<0.080, 0<d≤0.020, 0≤e≤0.030, α≥0, β≥0, and 0≤α+β≤0.50 are satisfied.

ANISOTROPIC RARE EARTH SINTERED MAGNET AND METHOD FOR PRODUCING THE SAME

Provided are an anisotropic rare earth sintered magnet having a ThMn.sub.12-type crystal compound as a main phase and exhibits good magnetic characteristics, and a method for producing it. The anisotropic rare earth sintered magnet has a composition of a formula (R.sub.1-aZr.sub.a).sub.v(Fe.sub.1-bCo.sub.b).sub.100-v-w-x-y(M.sup.1.sub.1-cM.sup.2.sub.c).sub.wO.sub.xC.sub.y (where R is one or more kinds selected from rare earth elements and indispensably includes Sm, M.sup.1 is one or more kinds of elements selected from the group consisting of V, Cr, Mn, Ni, Cu, Zn, Ga, Al, and Si, M.sup.2 is one or more kinds of elements selected from the group consisting of Ti, Nb, Mo, Hf, Ta, and W, and v, w, x, y, a, b, and c each satisfy 7≤v≤15 at %, 4≤w≤20 at %, 0.2≤x≤4 at %, 0.2≤y≤2 at %, 0≤a≤0.2, 0≤b≤0.5, and 0≤c≤0.9), which contains a main phase of a ThMn.sub.12-type crystal compound in an amount of 80% by volume or more with the average crystal particle diameter of the main phase being 1 μm or more, which contains an R oxycarbide in the grain boundary area, and which has a density of 7.3 g/cm.sup.3 or more. The production method for the anisotropic rare earth sintered magnet includes grinding an alloy that contains a ThMn.sub.12-type crystal compound phase but does not contain an oxycarbide, then molding it in a mode of pressure powder molding with magnetic field application thereto to give a molded article, and thereafter sintering it at a temperature of 800° C. or higher and 1400° C. or lower to form an oxycarbide in the grain boundary area.

Soft Magnetic Powder, Dust Core, Magnetic Element, Electronic Apparatus, And Movable Body
20220364210 · 2022-11-17 ·

Provided is soft magnetic powder containing an amorphous metal particle having a composition expressed by a compositional formula Fe.sub.100-a-b-c-d-e-f-gCr.sub.aSi.sub.bB.sub.cC.sub.dAl.sub.eTi.sub.fCo.sub.g. Here, a, b, c, d, e, f, and g are that express atom %, 0<a≤3.0, 5.0≤b≤15.0, 7.0≤c≤15.0, 0.1≤d≤3.0, 0<e≤0.016, 0<f≤0.009, and 0≤g≤0.025.

Soft Magnetic Powder, Dust Core, Magnetic Element, Electronic Apparatus, And Movable Body
20220364210 · 2022-11-17 ·

Provided is soft magnetic powder containing an amorphous metal particle having a composition expressed by a compositional formula Fe.sub.100-a-b-c-d-e-f-gCr.sub.aSi.sub.bB.sub.cC.sub.dAl.sub.eTi.sub.fCo.sub.g. Here, a, b, c, d, e, f, and g are that express atom %, 0<a≤3.0, 5.0≤b≤15.0, 7.0≤c≤15.0, 0.1≤d≤3.0, 0<e≤0.016, 0<f≤0.009, and 0≤g≤0.025.

Fe—Co—Al alloy magnetic thin film

An Fe—Co—Al alloy magnetic thin film contains, in terms of atomic ratio, 20% to 30% Co and 1.5% to 2.5% Al. The Fe—Co—Al alloy magnetic thin film has a crystallographic orientation such that the (100) plane is parallel to a substrate surface and the <100> direction is perpendicular to the substrate surface. The Fe—Co—Al alloy magnetic thin film has good magnetic properties, that is, a magnetization of 1440 emu/cc or more, a coercive force of less than 100 Oe, a damping factor of less than 0.01, and an FMR linewidth ΔH at 30 GHz of less than 70 Oe.

Fe—Co—Al alloy magnetic thin film

An Fe—Co—Al alloy magnetic thin film contains, in terms of atomic ratio, 20% to 30% Co and 1.5% to 2.5% Al. The Fe—Co—Al alloy magnetic thin film has a crystallographic orientation such that the (100) plane is parallel to a substrate surface and the <100> direction is perpendicular to the substrate surface. The Fe—Co—Al alloy magnetic thin film has good magnetic properties, that is, a magnetization of 1440 emu/cc or more, a coercive force of less than 100 Oe, a damping factor of less than 0.01, and an FMR linewidth ΔH at 30 GHz of less than 70 Oe.

Method for the heat treatment of a part made from maraging steel

A method for the heat treatment of a part made of maraging steel, which part is obtained by selective laser melting, it comprises the steps of: heating the said part made of maraging steel from ambient temperature T0 to a maximum temperature Tmax of between 600° C. and 640° C., maintaining the said maximum temperature Tmax for a duration of between 5 hours and 7 hours, and rapidly cooling the said part.