Various embodiments provide methods and apparatus for forming bulk metallic glass (BMG) articles using a mold having a stationary mold part and a movable mold part paired to form a mold cavity. A molten material can be injected to fill the mold cavity. The molten material can then be cooled into a BMG article at a desired cooling rate. While injecting and/or cooling the molten material, the movement of the movable mold part can be controlled, such that a thermal contact between the molten material and the mold can be maintained. BMG articles can be formed without forming an underfilled part. Additional structural features can be imparted in the BMG article during formation. At least a portion of the formed BMG article can have an aspect ratio (first dimension/second dimension) of at least 10 or less than 0.1.

Systems and methods in accordance with embodiments of the invention implement copper-based materials in applications where resistance to wear is desired. In one embodiment, a wear-resistant gear includes a gear defined by a rotatable body having teeth disposed on an outer surface of the rotatable body, where the gear body is formed at least in part from a material including copper and X, where X is one of zirconium, titanium, hafnium, rutherfordium, and mixtures thereof and where the atomic ratio of copper to X is approximately between 2:3 and 3:2.

Disclosed is an apparatus comprising at least one gate and a vessel, the gate being configured to move between a first position to restrict entry into an ejection path of the vessel and contain a material in a meltable form within the vessel during melting of the material, and a second position to allow movement of the material in a molten form through the ejection path. The gate can move linearly or rotate between its first and second positions, for example. The apparatus is configured to melt the material and the at least one gate is configured to allow the apparatus to be maintained under vacuum during the melting of the material. Melting can be performed using an induction source. The apparatus may also include a mold configured to receive molten material and for molding a molded part, such as a bulk amorphous alloy part.

A method and device for making metallic glass includes a first step of preparing metal or alloy; a second step of melting metal or alloy into liquid metal; a third step of putting the liquid metal into a boiler and applying pressure into the boiler and the liquid metal being ejected into lines from an outlet located a the lower portion of the boiler; a fourth step of cooling the lines as ejected from the outlet of the boiler in a cooling tank by a quick-flowing coolant; a fifth step of forming straight metallic glass fibers and allowing the metallic glass fibers to be settled to the bottom of the cooling tank; a sixth step of weaving the metallic glass fibers into pieces, and a seventh step of overlapping the pieces into a metallic glass. The lower portion of the boiler is located at a lower level than a surface of the coolant as quickly flowing in the cooling tank.

There are provided metallic glass matrix composites with controllable work-hardening capacity. In more detail, there are provided metallic glass matrix composite with controllable work-hardening capacity capable of having significantly excellent toughness due to a metastable second phase precipitated in-situ in a metallic glass matrix by polymorphic phase transformation during a solidification process without a separate synthetic process, and capable of controlling work-hardening capacity by measuring physical properties of a second phase and adjusting a volume fraction (V.sub.f) of the second phase due to constant correlation between the physical properties (absorbed energy E.sup.t.sub.a, a phase transformation temperature T.sub.Ms, or a hardness H.sub.2nd) of a metastable B2 second phase precipated in the metallic glass matrix and the absorbed energy (E.sup.p.sub.a,V) by work-hardening per unit volume fraction of the second phase in the metallic glass matrix.

The metallic glassy alloy powders for antibacterial coating are mechanically alloyed mixtures of copper, titanium, and nickel nanoparticles. The nanoparticles are alloyed by ball-milling to form glassy, metallic powders. The alloy preferably has a copper:titanium:nickel atomic percentage ratio of about 50:20:30, referred to herein as Cu.sub.50Ti.sub.20Ni.sub.30. The powdered alloy is applied to a suitable substrate, such as stainless steel medical instruments, by cold spray powder coating. The coated substrate exhibits antibacterial properties compared to an uncoated substrate.

Disclosed is a vessel for melting meltable material having a body with a melting portion configured to receive meltable material to be melted therein and an injection path for injecting the meltable material in molten form after melting (e.g., into a mold). The body has a recess configured to contain the meltable material within the vessel during melting of the material. The vessel is configured for movement between in a first position to restrict entry of molten material into an injection path of the vessel and to contain the material in the recess during melting, and a second position to allow movement of the material in a molten form through the injection path and into the mold (e.g., using a plunger). The vessel can be used in an injection molding system for molding bulk amorphous alloys.

Systems and methods in accordance with embodiments of the invention fabricate objects including amorphous metals using techniques akin to additive manufacturing. In one embodiment, a method of fabricating an object that includes an amorphous metal includes: applying a first layer of molten metallic alloy to a surface; cooling the first layer of molten metallic alloy such that it solidifies and thereby forms a first layer including amorphous metal; subsequently applying at least one layer of molten metallic alloy onto a layer including amorphous metal; cooling each subsequently applied layer of molten metallic alloy such that it solidifies and thereby forms a layer including amorphous metal prior to the application of any adjacent layer of molten metallic alloy; where the aggregate of the solidified layers including amorphous metal forms a desired shape in the object to be fabricated; and removing at least the first layer including amorphous metal from the surface.

The disclosure is directed to methods of forming metallic glass multilayers by depositing a liquid layer of a metallic glass forming alloy over a metallic glass layer, and to multilayered metallic glass articles produced using such methods.

An electromagnetic wave shielding thin film for shielding from electromagnetic waves generated in an electronic part is provided. The electromagnetic wave shielding thin film includes metal plate which has elastic limit of 1% or more, strength of 1000 MPa or more, and a volume fraction of an amorphous phase of 50% or more.