A method includes fabricating a part out of composite material including fiber reinforcement densified by a metal matrix.

A method and apparatus for resistive heating usable in composite-based additive manufacturing is disclosed. The method includes providing a prepared stack of substrate sheets, placing the stack between electrode assemblies of a compression device, applying a current to thereby heat the stack to a final temperature to liquefy applied powder, compressing the stack to a final height, cooling the stack, and removing the cooled, compressed stack from the compression device. The apparatus comprises at least two plates, a power supply for providing current, a first electrode assembly and a second electrode assembly.

A process for making a composite product comprises the steps of: A. Circumferentially plating a carbon fiber core with an alloy film including a film of high entropy alloy and liquid metal alloy or a film of metallic glass to form a film-clad carbon fiber thread; B. Weaving a plurality of said film-clad carbon fiber threads to form an interlaced film-clad carbon fiber sheet; and C. Vibrationally thermally pressing a plurality of said interlaced film-clad carbon fiber sheets as superimposed with one another to form a composite product.

A process for making a composite product comprises the steps of: A. Circumferentially plating a carbon fiber core with an alloy film including a film of high entropy alloy and liquid metal alloy or a film of metallic glass to form a film-clad carbon fiber thread; B. Weaving a plurality of said film-clad carbon fiber threads to form an interlaced film-clad carbon fiber sheet; and C. Vibrationally thermally pressing a plurality of said interlaced film-clad carbon fiber sheets as superimposed with one another to form a composite product.

A porous copper sintered material (10) includes: a plurality of copper fibers (11) sintered each other, wherein the copper fibers (11) are made of copper or copper alloy, a diameter R of the copper fibers (11) is in a range of 0.02 mm or more and 1.0 mm or less, and a ratio L/R of a length L of the copper fibers to the diameter R is in a range of 4 or more and 2500 or less (11), redox layers (12) formed by redox treatment are provided on surfaces of copper fibers (11, 11), and concavities and convexities are formed by the redox layer (12), and each of redox layers (12, 12) formed on each of the copper fibers (11) is integrally bonded in a junction of the copper fibers (11).

A method and apparatus for resistive heating usable in composite-based additive manufacturing is disclosed. The method includes providing a prepared stack of substrate sheets, placing the stack between electrode assemblies of a compression device, applying a current to thereby heat the stack to a final temperature to liquefy applied powder, compressing the stack to a final height, cooling the stack, and removing the cooled, compressed stack from the compression device. The apparatus comprises at least two plates, a power supply for providing current, a first electrode assembly and a second electrode assembly.

The embodiments relate to a method for additive manufacturing of a component made from a metal matrix composite for a vehicle. In a step of the method, a plurality of elongated filaments is provided. In another step, metallic powder is provided. In a further step, the metal matrix composite component is additively manufactured by melting the metallic powder.

A method, product, apparatus, and article of manufacture for the application of the Composite Based Additive Manufacturing (CBAM) method to produce objects in metal, and in metal fiber hybrids or composites. The approach has many advantages, including the ability to produce more complex geometries than conventional methods such as milling and casting, improved material properties, higher production rates and the elimination of complex fixturing, complex tool paths and tool changes and, for casting, the need for patterns and tools. The approach works by slicing a 3D model, selectively printing a fluid onto a sheet of substrate material for each layer based on the model, flooding onto the substrate a powdered metal to which the fluid adheres in printed areas, clamping and aligning a stack of coated sheets, heating the stacked sheets to melt the powdered metal and fuse the layers of substrate, and removing excess powder and unfused substrate.

A process for making a composite product comprises the steps of: A. Circumferentially plating a carbon fiber core with an alloy film including a film of high entropy alloy and liquid metal alloy or a film of metallic glass to form a film-clad carbon fiber thread; B. Weaving a plurality of said film-clad carbon fiber threads to form an interlaced film-clad carbon fiber sheet; and C. Vibrationally thermally pressing a plurality of said interlaced film-clad carbon fiber sheets as superimposed with one another to form a composite product.

A process for making a composite product comprises the steps of: A. Circumferentially plating a carbon fiber core with an alloy film including a film of high entropy alloy and liquid metal alloy or a film of metallic glass to form a film-clad carbon fiber thread; B. Weaving a plurality of said film-clad carbon fiber threads to form an interlaced film-clad carbon fiber sheet; and C. Vibrationally thermally pressing a plurality of said interlaced film-clad carbon fiber sheets as superimposed with one another to form a composite product.