Described herein is a brazed heat exchanger comprising at least one header, manifold and/or tube structured to hold a coolant or refrigerant; said header, manifold, and/or tube component including a plurality of apertures; a plurality of substantially parallel fluid-carrying tubes each extending substantially perpendicular from one of said plurality of apertures in said header plate, manifold, and/or tube component and structured to receive said coolant or refrigerant therethrough; and a plurality of corrugated aluminium alloy fins being in thermal communication with said plurality of fluid-carrying tubes and structured to transfer heat away therefrom. The header, manifold, and/or tube component is made from an aluminium alloy sheet material comprising, in wt. %: Mn 1.4%-1.8%; Si up to 0.7%; Fe up to 0.7%; Mg up to 0.30%; Cu up to 0.10%; Cr up to 0.25%; Zr up to 0.25%; Zn up to 0.50%; Ti up to 0.2%; balance aluminium and inevitable impurities.

An aluminum alloy extruded multi-hole tube for a heat exchanger is formed of an aluminum alloy comprising Mn of 0.60 to 1.80 mass % and Si of 0.20 to 0.70 mass %, with the balance being Al and inevitable impurities. The aluminum alloy has a ratio (Mn/Si) of the Mn content to the Si content being 2.6 to 4.0. Strength change (tensile strength (A) of the aluminum alloy after heating test−tensile strength (B) of the aluminum alloy before heating test) thereof in a heating test at 600° C.±10° C. for 3 minutes is −5 MPa or more. The present invention can provide an aluminum alloy extruded multi-hole tube for a heat exchanger having excellent extrudability and high strength after brazing, and a method for manufacturing the same.

An aluminum alloy extruded multi-hole tube for a heat exchanger is formed of an aluminum alloy comprising Mn of 0.60 to 1.80 mass % and Si of 0.20 to 0.70 mass %, with the balance being Al and inevitable impurities. The aluminum alloy has a ratio (Mn/Si) of the Mn content to the Si content being 2.6 to 4.0. Strength change (tensile strength (A) of the aluminum alloy after heating test−tensile strength (B) of the aluminum alloy before heating test) thereof in a heating test at 600° C.±10° C. for 3 minutes is −5 MPa or more. The present invention can provide an aluminum alloy extruded multi-hole tube for a heat exchanger having excellent extrudability and high strength after brazing, and a method for manufacturing the same.

A spray quenching system including a quench box configured to receive a part for quenching. The system may include mechanical arms disposed within the quench box and thermocouples disposed on the mechanical arms that may be moved to contact the part surface. The system may include non-contact temperature sensors within the quench box that measure the temperature part surface, and spray nozzles within the quench box that spray the part with a quenching fluid. The system may include a controller in electronic communication with the mechanical arms, the spray nozzles, the thermocouples, and the non-contact temperature sensors, that is configured to initiate a quenching process, receive temperature data, analyze the temperature data to determine a temperature difference value, determine that the temperature difference value exceeds a threshold temperature difference value, and adjust the quenching process if the temperature difference value exceeds the threshold temperature difference value.

A manufacturing process for obtaining extruded products made from a 6xxx aluminium alloy, wherein the said manufacturing process comprises following steps: a) homogenizing a billet cast from said aluminium alloy; b) heating the said homogenised cast billet; c) extruding the said billet through a die to form at least a solid or hollow extruded product; d) quenching the extruded product down to room temperature; e) optionally stretching the extruded product to obtain a plastic deformation typically between 0.5% and 5%; f) ageing the extruded product without applying on the extruded product any separate post-extrusion solution heat treatment between steps d) and f). characterised in that: i) the heating step b) is a solution heat treatment where: b1) the cast billet is heated to a temperature between Ts-15° C. and Ts, wherein Ts is the solidus temperature of the said aluminium alloy; b2) the billet is cooled until billet mean temperature reaches a value between 400° C. and 480° C. while ensuring billet surface never goes below a temperature substantially close to 400° C.; ii) the billet thus cooled is immediately extruded (step c)), i.e. a few tens seconds after the end of step b2).

A manufacturing process for obtaining extruded products made from a 6xxx aluminium alloy, wherein the said manufacturing process comprises following steps: a) homogenizing a billet cast from said aluminium alloy; b) heating the said homogenised cast billet; c) extruding the said billet through a die to form at least a solid or hollow extruded product; d) quenching the extruded product down to room temperature; e) optionally stretching the extruded product to obtain a plastic deformation typically between 0.5% and 5%; f) ageing the extruded product without applying on the extruded product any separate post-extrusion solution heat treatment between steps d) and f). characterised in that: i) the heating step b) is a solution heat treatment where: b1) the cast billet is heated to a temperature between Ts-15° C. and Ts, wherein Ts is the solidus temperature of the said aluminium alloy; b2) the billet is cooled until billet mean temperature reaches a value between 400° C. and 480° C. while ensuring billet surface never goes below a temperature substantially close to 400° C.; ii) the billet thus cooled is immediately extruded (step c)), i.e. a few tens seconds after the end of step b2).

An aluminum alloy brazing sheet may include a sacrificial material having a function of a brazing material on at least one surface of a core material, wherein the sacrificial material has a composition containing: in a mass %, 2% to 5% of Si; 3% to 5% of Zn; and an Al balance with inevitable impurities the core material is made of an Al—Mn-based alloy, an in the core material before brazing, Al—Mn based secondary particles having an equivalent circle diameter of 100 to 400 nm are distributed with a number density of 0.3 to 5 particles/μm.sup.2.

An aluminum alloy brazing sheet may include a sacrificial material having a function of a brazing material on at least one surface of a core material, wherein the sacrificial material has a composition containing: in a mass %, 2% to 5% of Si; 3% to 5% of Zn; and an Al balance with inevitable impurities the core material is made of an Al—Mn-based alloy, an in the core material before brazing, Al—Mn based secondary particles having an equivalent circle diameter of 100 to 400 nm are distributed with a number density of 0.3 to 5 particles/μm.sup.2.

Systems and methods are described for roll-forming metal substrates. The metal substrates are subjected to induction heating during the roll-forming process by exposure to time-varying magnetic fields, such as by exposure to a rotating permanent magnet, or exposure to laser radiation from a laser source. Heating of the metal substrates allows improved formability or plasticity of the substrate in order to reduce or eliminate damage to the substrate during roll-forming to low bending radius to thickness ratios. Heating of the high-strength metal substrates can also function to temper the substrates and/or improve surface corrosion resistance and form high-strength end products with desirable properties.

An aluminum alloy having excellent high temperature strength and thermal conductivity; and an internal combustion engine piston including the alloy. The aluminum alloy includes 11.0-13.0% Si, ≤0.3% Fe, 0.3-2.0% Mg, 2.0-5.0% Cu, 3.0-4.0% Ni, 0.2-1.0% Mn, 0.05-0.4% Cr, and 0.05-0.4% V, with the remainder including aluminum and unavoidable impurities.