A method includes masking at least one hole of an article with a paste, wherein the hole opens onto a surface of the article, applying a coating to the surface of the article, and removing the paste including contacting the paste with water, leaving at least one open hole in the surface of the coated article. The paste includes about 40-80 wt % of a filler material, about 0.5-20 wt % of an inorganic binder, about 0.5-15 wt % of a polyhydroxy compound and about 5-25 wt % of water. The filler material includes a first material which includes alkali metal doped alumina, zirconium oxide, titanium oxide, silicon dioxide, or a combination thereof and a second material which includes a silicate. A weight ratio between the first and second materials is in a range of about 1-10.

A method includes masking at least one hole of an article with a paste, wherein the hole opens onto a surface of the article, applying a coating to the surface of the article, and removing the paste including contacting the paste with water, leaving at least one open hole in the surface of the coated article. The paste includes about 40-80 wt % of a filler material, about 0.5-20 wt % of an inorganic binder, about 0.5-15 wt % of a polyhydroxy compound and about 5-25 wt % of water. The filler material includes a first material which includes alkali metal doped alumina, zirconium oxide, titanium oxide, silicon dioxide, or a combination thereof and a second material which includes a silicate. A weight ratio between the first and second materials is in a range of about 1-10.

An article has a metallic substrate having a plurality of recesses. A first coating is at least at the recesses and has: a splatted layer; and a columnar layer atop the splatted layer. A second coating is away from the recesses and has: a columnar layer atop the substrate without an intervening splatted layer.

An article has a metallic substrate having a plurality of recesses. A first coating is at least at the recesses and has: a splatted layer; and a columnar layer atop the splatted layer. A second coating is away from the recesses and has: a columnar layer atop the substrate without an intervening splatted layer.

A product includes an array of cold spray-formed structures. Each of the structures is characterized by having a defined feature size in at least one dimension of less than 100 microns as measured in a plane of deposition of the structure, at least 90% of a theoretical density of a raw material from which the structure is formed, and essentially the same functional properties as the raw material. A product includes a cold spray-formed structure characterized by having a defined feature size in at least one dimension of less than 100 microns as measured in a plane of deposition of the structure, at least 90% of a theoretical density of a raw material from which the structure is formed, and essentially the same functional properties as the raw material.

A product includes an array of cold spray-formed structures. Each of the structures is characterized by having a defined feature size in at least one dimension of less than 100 microns as measured in a plane of deposition of the structure, at least 90% of a theoretical density of a raw material from which the structure is formed, and essentially the same functional properties as the raw material. A product includes a cold spray-formed structure characterized by having a defined feature size in at least one dimension of less than 100 microns as measured in a plane of deposition of the structure, at least 90% of a theoretical density of a raw material from which the structure is formed, and essentially the same functional properties as the raw material.

A conforming coating mask is used with a turbine component having a plurality of cooling holes. The conforming coating mask includes at least two anchors; a plurality of radial mask strips integrally formed with and extending between each of the at least two anchors; and at least one coating mask securing insert. Each at least one coating mask securing insert integrally formed with a respective at least one radial mask strip; wherein the plurality of radial mask strips align with and cover the plurality of cooling holes.

A poppet valve includes: a valve body comprising a valve stem body, a valve head body with a valve combustion face, and a valve fillet body interconnecting the valve stem body and the valve head body. The valve fillet body surface has an increased thermal resistance compared to the valve combustion face.

A poppet valve includes: a valve body comprising a valve stem body, a valve head body with a valve combustion face, and a valve fillet body interconnecting the valve stem body and the valve head body. The valve fillet body surface has an increased thermal resistance compared to the valve combustion face.

A method of depositing a coating on a component of a turbine engine. The method includes forming a turbine component including at least one cooling flow passage in fluid communication with an aperture on a surface of the turbine component. A protective shield is formed on an inner surface of the at least one cooling flow passage and extending to an exterior of the turbine component via the aperture. During a coating process, the protective shield is configured to block the coating from being deposited in the at least one cooling flow passage via the aperture. Subsequent to coating, at least a portion of the protective shield is removed to provide for passage of a cooling fluid flow in the at least one cooling flow passage. The cooling fluid flow exits the turbine component through the aperture. A turbine component employing user of the protective shield is also disclosed.