A method of making a light weight component is provided. The method including the steps of: forming a first metallic foam core into a desired configuration; applying an external metallic shell to a discrete exterior surface of the first metallic foam core after it has been formed into the desired configuration; arranging the first metallic form core to be adjacent to a second metallic foam core also formed into a desired configuration to form a desired pre-form shape, wherein an applied external metallic shell located on a discrete surface of the second metallic foam core is adjacent to the external metallic shell applied to the discrete exterior surface of the first metallic foam core; and applying an external metallic shell to an exterior surface of the desired pre-form shape.

A method of making a light weight component is provided. The method including the steps of: forming a metallic foam core into a desired configuration; applying an external metallic shell to an exterior surface of the metallic foam core after it has been formed into the desired configuration; and attenuating the component to a desired frequency by forming a plurality of openings in the external metallic shell.

The present invention provides a hearth roll for heat treatment furnaces, which has excellent build-up resistance, has a hexavalent-chromium-free thermal spray coating film formed on the roll surface thereof and is safe for the environment. A method for manufacturing a hearth roll for continuous annealing furnaces includes a first step of applying an aqueous solution containing chromium phosphate onto a thermal spray coating film formed on the roll surface of a hearth roll or impregnating the thermal spray coating film with the aqueous solution; and a second step of burning the hearth roll.

The present invention provides a hearth roll for heat treatment furnaces, which has excellent build-up resistance, has a hexavalent-chromium-free thermal spray coating film formed on the roll surface thereof and is safe for the environment. A method for manufacturing a hearth roll for continuous annealing furnaces includes a first step of applying an aqueous solution containing chromium phosphate onto a thermal spray coating film formed on the roll surface of a hearth roll or impregnating the thermal spray coating film with the aqueous solution; and a second step of burning the hearth roll.

A process for applying an insulative coating to a mandrel can be used in an electromagnetic telemetry antenna assembly. One process includes applying a bond coat to at least a portion of an outer radial surface of a mandrel; applying an electrical isolation layer to the bond coat; applying a first sealant layer to the electrical isolation layer; and heat treating the mandrel in an oven.

A process for applying an insulative coating to a mandrel can be used in an electromagnetic telemetry antenna assembly. One process includes applying a bond coat to at least a portion of an outer radial surface of a mandrel; applying an electrical isolation layer to the bond coat; applying a first sealant layer to the electrical isolation layer; and heat treating the mandrel in an oven.

To provide a repairing method, by which a coated article having high adhesion between a PVDF coating film and a repair coating film and favorable processability of the repair coating film can be obtained, and a repaired coated article.

A method for repairing a first coating film, which comprises applying a second coating material (repairing coating material) to a position to be repaired of a first coating film (PVDF coating film) formed by applying a first coating material to the surface of a substrate, to form a second coating film (repair coating film) thereby to repair the first coating film,

wherein the first coating material is a powder coating material containing PVDF (A) and a resin (B), wherein the second coating material is a coating material containing a fluororesin (L) and a titanium oxide pigment (M), and wherein the content of the titanium oxide pigment (M) is from 15 to 190 parts by mass per 100 parts by mass of the fluororesin (L).

A thermal barrier coating for an internal combustion engine includes an insulating thermal spray coating, where a chosen material of the insulating thermal spray coating has a thermal conductivity lower than 2 W/mK in fully dense form and the chosen material includes a coefficient of thermal expansion within 5 ppm/K of a coefficient of thermal expansion of a material of a component of the internal combustion engine upon which the coating is placed.

Disclosed is a thermal barrier coating system for components of a turbomachine, especially for high temperature-stressed or hot gas-stressed components of a turbomachine, comprising a ceramic coating of fully or partially stabilized zirconium oxide, and an oxide cover coating which comprises aluminum and at least one element from the group lanthanum, magnesium, silicon, calcium and sodium. The aluminum oxide exists at least partially as free α-Al.sub.2O.sub.3. Also disclosed is a method for producing a corresponding thermal barrier coating system.

The present invention provides a method capable of stably producing a zinc oxide single crystal in which a large amount of dopant forms a solid solution at a high level of productivity and reproducibility without using a harmful substance. The method of the present invention comprises providing a raw material powder that is mainly composed of zinc oxide, comprises at least one dopant element selected from B, Al, Ga, In, C, F, Cl, Br, I, H, Li, Na, K, N, P, As, Cu, and Ag in a total amount of 0.01 to 1 at %, and is substantially free of a crystal phase other than zinc oxide, and injecting the raw material powder to form a film mainly composed of zinc oxide on a seed substrate comprising a zinc oxide single crystal and also to crystallize the formed film in a solid phase state.