An atomizing spray device includes a housing having inlets that receive a first fluid and a slurry of ceramic particles and a second fluid. The inlets are fluidly coupled with outlets by an interior chamber that mixes the first fluid with the slurry to form a primary mixture of the first fluid and first atomized droplets of the slurry. A first outlet on a first side of the housing and a second outlet on the first side of the housing are shaped to change the primary mixture to form a secondary mixture of the first fluid and second atomized droplets of the slurry. The first outlet sprays the secondary mixture onto a first surface as a first layer of coating and the second outlet sprays the secondary mixture onto the first surface as a second layer of coating while the housing moves in a direction along the first surface.

An atomizing spray device includes a housing having inlets that receive a first fluid and a slurry of ceramic particles and a second fluid. The inlets are fluidly coupled with outlets by an interior chamber that mixes the first fluid with the slurry to form a primary mixture of the first fluid and first atomized droplets of the slurry. A first outlet on a first side of the housing and a second outlet on the first side of the housing are shaped to change the primary mixture to form a secondary mixture of the first fluid and second atomized droplets of the slurry. The first outlet sprays the secondary mixture onto a first surface as a first layer of coating and the second outlet sprays the secondary mixture onto the first surface as a second layer of coating while the housing moves in a direction along the first surface.

First brittle material particles; and second brittle material particles having smaller size than the first brittle material particles, wherein a void formed between the first brittle material particles is filled with at least one of the second brittle material particles, at a porosity of less than 20%.

A method for applying a coating on a surface of a lamination of plies of fiber-reinforced plastic material. The surface of the lamination includes exposed ends of reinforcement fibers. The method includes selecting an electrically conductive material that is abradable in a solid state by rubbing against the surface of the lamination having exposed ends of reinforcement fibers, and rubbing the electrically conductive material against the surface of the lamination to cause particles of electrically conductive material to be abraded and deposited on the surface of the lamination.

A method for applying a coating on a surface of a lamination of plies of fiber-reinforced plastic material. The surface of the lamination includes exposed ends of reinforcement fibers. The method includes selecting an electrically conductive material that is abradable in a solid state by rubbing against the surface of the lamination having exposed ends of reinforcement fibers, and rubbing the electrically conductive material against the surface of the lamination to cause particles of electrically conductive material to be abraded and deposited on the surface of the lamination.

A film-forming powder containing a rare earth oxyfluoride has an average particle size D50 of 0.6-15 m, a total volume of 10 m pores of 0.51-1.5 cm.sup.3/g as measured by mercury porosimetry, and a BET surface area of 3-50 m.sup.2/g is suitable for forming a dense film in high yields or deposition rates and high productivity. The film-forming powder having a greater pore volume can be prepared by forming a rare earth ammonium fluoride complex salt on surfaces of rare earth oxide particles to provide precursor particles, and heat treating the precursor particles at a temperature of 350 to 700 C.

A film-forming powder containing a rare earth oxyfluoride has an average particle size D50 of 0.6-15 m, a total volume of 10 m pores of 0.51-1.5 cm.sup.3/g as measured by mercury porosimetry, and a BET surface area of 3-50 m.sup.2/g is suitable for forming a dense film in high yields or deposition rates and high productivity. The film-forming powder having a greater pore volume can be prepared by forming a rare earth ammonium fluoride complex salt on surfaces of rare earth oxide particles to provide precursor particles, and heat treating the precursor particles at a temperature of 350 to 700 C.

A dynamically impacting method comprising simultaneously peening a substrate surface and forming a thin film of metallic glass on the substrate surface for increasing the surface hardness, fatigue resistance, anti-fracture toughness and corrosion resistance of the substrate simultaneously.

An electrode including Cu.sub.4O.sub.3, in particular an ethylene-selective electrode with a mixed valence Cu.sub.4O.sub.3 catalyst. A method for producing an electrode of this type, an electrolytic cell having an electrode of this type, and a method for electrochemically converting carbon dioxide using such an electrode including Cu.sub.4O.sub.3.

An electrode including Cu.sub.4O.sub.3, in particular an ethylene-selective electrode with a mixed valence Cu.sub.4O.sub.3 catalyst. A method for producing an electrode of this type, an electrolytic cell having an electrode of this type, and a method for electrochemically converting carbon dioxide using such an electrode including Cu.sub.4O.sub.3.