A process and system for creating a lithium ion anolyte from lithium alloys. Metal and lithium alloys are processed to remove the metal with lithium from the alloy remaining. A lithium ion anolyte formed may be used in a process to form lithium metal. Alternatively, a process and system for recovering lithium from sources such as lithium alloys and lithium metal oxides and other feedstock such as recycled batteries into a thin lithium metal film via electrodeposition in an organic electrolyte contacting both anode (holder for lithium source) and cathode (substrate for lithium deposition) in a single-compartment electrolysis cell.

A lithium metal electrode has no more than five ppm of non-metallic elements by mass, and is bonded to a conductive substrate. Optionally, the lithium metal electrode may be bonded on one side to a conductive substrate and on another side to a lithium ion selective membrane. The lithium metal electrode may be integrated into lithium metal batteries. The inventive lithium metal electrode may be manufactured by a process involving electrolysis of lithium ions from an aqueous lithium salt solution through an ion selective membrane, carried out under a blanketing atmosphere having no more than 10 ppm of non-metallic elements, the electrolysis being performed at a constant current between about 10 mA/cm.sup.2 and about 50 mA/cm.sup.2, and wherein the constant current is applied for a time between about 1 minute and about 60 minutes.

Methods are proposed for fabricating highly pure lithium metal electrodes from aqueous lithium salt solutions by means of electrolysis through lithium ion selective membranes, performed at constant current densities between about 10 mA/cm.sup.2 and about 50 mA/cm.sup.2, and wherein the constant current is applied for a time between about 1 minute and about 60 minutes. The electrolysis is performed under a blanketing atmosphere, the blanketing atmosphere being substantially free of lithium reactive components. Methods are further proposed for vertically integrating the electrolytic fabrication of highly pure lithium metal electrodes into the production of lithium metal batteries, the fabrication of lithium electrodes and lithium metal batteries being performed in a single facility.

Systems and methods are described for producing lithium hydroxide from lithium chloride through an electrolysis process.

A method of manufacturing electrodes from a lithium-containing brine, said method comprising the steps of: providing an electrochemical cell comprising at least a cathodic chamber filled with a lithium-containing brine; contacting a lithium-intercalating electrode material with the lithium-containing brine; applying an electrical current to the cell for a duration sufficient to allow intercalation of lithium from the brine onto electrode material; and stopping the electrical current.

A process for producing ammonia and an apparatus for producing ammonia are disclosed herein. The process includes: the electrolytic production of a metal at a cathode of an electrolysis cell, wherein the metal is selected from Li, Mg, Ca, Sr, Ba, Zn, Al and/or alloys and/or mixtures thereof; production of a nitride of the metal M by reaction of the electrolytically produced metal with a gas including nitrogen; introduction of the nitride of the metal M into the electrolysis cell (e.g., into an anode chamber of the electrolysis cell); and reaction of the nitride of the metal M at an anode of the electrolysis cell to produce ammonia.

A process for producing ammonia and an apparatus for producing ammonia are disclosed herein. The process includes: the electrolytic production of a metal at a cathode of an electrolysis cell, wherein the metal is selected from Li, Mg, Ca, Sr, Ba, Zn, Al and/or alloys and/or mixtures thereof; production of a nitride of the metal M by reaction of the electrolytically produced metal with a gas including nitrogen; introduction of the nitride of the metal M into the electrolysis cell (e.g., into an anode chamber of the electrolysis cell); and reaction of the nitride of the metal M at an anode of the electrolysis cell to produce ammonia.

High purity lithium and associated products are provided. In a general embodiment, the present disclosure provides a lithium metal product in which the lithium metal is obtained using a selective lithium ion conducting layer. The selective lithium ion conducting layer includes an active metal ion conducting glass or glass ceramic that conducts only lithium ions. The present lithium metal products produced using a selective lithium ion conducting layer advantageously provide for improved lithium purity when compared to commercial lithium metal. Pursuant to the present disclosure, lithium metal having a purity of at least 99.96 weight percent on a metals basis can be obtained.

High purity lithium and associated products are provided. In a general embodiment, the present disclosure provides a lithium metal product in which the lithium metal is obtained using a selective lithium ion conducting layer. The selective lithium ion conducting layer includes an active metal ion conducting glass or glass ceramic that conducts only lithium ions. The present lithium metal products produced using a selective lithium ion conducting layer advantageously provide for improved lithium purity when compared to commercial lithium metal. Pursuant to the present disclosure, lithium metal having a purity of at least 99.96 weight percent on a metals basis can be obtained.

Methods and apparatus for integrated alkali metal extraction are disclosed. Various exchange media are used to separate a chosen alkali metal, usually lithium, from a source stream and render the alkali metal into a product. In some cases, absorption/desorption processes, using solid and/or liquid absorption media, are used to purify a brine stream into a concentrate stream having elevated concentration of the desired alkali metal. Various processes, which may include use of liquid absorbents, electrochemical processing, centrifugation, evaporation, electrical mixing and separation, or combinations thereof, are used to separate the chosen metal from the source, and aqueous streams are recycled among the processes to facilitate the various separations.