The present application relates to the electrochemical extraction of lead (Pb) from a lead-containing material using a deep eutectic solvent. This is of particular use in the recycling of the lead-based materials that result from energy generation processes.

A method for predicting an electrode short circuit based on a current includes acquiring a current value of a cathode of an anode-cathode pair; acquiring a plurality of current values during a set period of time; determining an increased value of the plurality of current values varying with time; determining whether the increased value is within a set current range; if yes, using a linear fitting method to fit the plurality of current values in time sequence to obtain a linear model; acquiring a slope and a determining coefficient of the linear model; determining whether the slope is within a set slope range; if yes, determining whether the determining coefficient is smaller than a set determining coefficient value; if no, determining that there is a short circuit danger in the electrodes of the anode-cathode pair, and in other cases, determining that there is no short circuit danger in the electrodes.

The inventive subject matter is directed to continuous electrochemical production of highly pure micro- or nanostructured lead that at least partially encloses the electroprocessing solvent and molecular hydrogen and optional guest compounds to form a mixed matrix. Such compositions are particularly suitable for cold forming of various structures and/or for alloy and composite material production.

The inventive subject matter is directed to continuous electrochemical production of highly pure micro- or nanostructured lead that at least partially encloses the electroprocessing solvent and molecular hydrogen and optional guest compounds to form a mixed matrix. Such compositions are particularly suitable for cold forming of various structures and/or for alloy and composite material production.

Lead from lead acid battery scrap is recovered in two separate production streams as clean grid lead and as high-purity lead without smelting. In preferred aspects, lead recovery is performed in a continuous process that uses an aqueous electroprocessing solvent and electro-refining, and spent electroprocessing solvent can be recycled to the recovery process.

Lead from lead acid battery scrap is recovered in two separate production streams as clean grid lead and as high-purity lead without smelting. In preferred aspects, lead recovery is performed in a continuous process that uses an aqueous electroprocessing solvent and electro-refining, and spent electroprocessing solvent can be recycled to the recovery process.

A process for preparing lead by electroreduction with ammonium sulfate and ammonia is provided. In the process, an ammonium sulfate aqueous solution is used as an electrolyte, a lead compound is used as a raw material, titanium is used as an anode, stainless steel or lead is used as a cathode, and a direct-current electric field is applied in an electrolytic bath; the lead compound is reduced to metal lead after obtaining electrons at the cathode; and at the anode, ammonia is oxidized to nitrogen for escaping, and H.sup.+ ions are generated simultaneously; sulfate radical ions and chloride ions in the lead compound enter the solution and react with the ammonia water to form ammonium sulfate and ammonium chloride; and the lead monoxide and lead dioxide in the lead compound are reduced to a metal lead and OH.sup. ions are released to combine with the H.sup.+ ions to form water.

A process for preparing lead by electroreduction with ammonium sulfate and ammonia is provided. In the process, an ammonium sulfate aqueous solution is used as an electrolyte, a lead compound is used as a raw material, titanium is used as an anode, stainless steel or lead is used as a cathode, and a direct-current electric field is applied in an electrolytic bath; the lead compound is reduced to metal lead after obtaining electrons at the cathode; and at the anode, ammonia is oxidized to nitrogen for escaping, and H.sup.+ ions are generated simultaneously; sulfate radical ions and chloride ions in the lead compound enter the solution and react with the ammonia water to form ammonium sulfate and ammonium chloride; and the lead monoxide and lead dioxide in the lead compound are reduced to a metal lead and OH.sup. ions are released to combine with the H.sup.+ ions to form water.

A process for preparing lead by electroreduction with an ammonium chloride and an ammonia is disclosed. In the process, an ammonium chloride aqueous solution is used as an electrolyte, a lead compound is used as a raw material, titanium is used as an anode, stainless steel or lead is used as a cathode, and a direct-current electric field is applied in an electrolytic bath; the lead compound is reduced to metal lead after obtaining electrons at the cathode; and at the anode, ammonia is oxidized to nitrogen for escaping, and H.sup.+ ions are generated simultaneously; sulfate radical ions and chloride ions in the lead compound enter the solution to form ammonium sulfate and ammonium chloride; and the lead monoxide and lead dioxide in the lead compound are reduced to a metal lead and OH.sup. ions are simultaneously released to combine with the H.sup.+ ions to form water.

A process for preparing lead by electroreduction with an ammonium chloride and an ammonia is disclosed. In the process, an ammonium chloride aqueous solution is used as an electrolyte, a lead compound is used as a raw material, titanium is used as an anode, stainless steel or lead is used as a cathode, and a direct-current electric field is applied in an electrolytic bath; the lead compound is reduced to metal lead after obtaining electrons at the cathode; and at the anode, ammonia is oxidized to nitrogen for escaping, and H.sup.+ ions are generated simultaneously; sulfate radical ions and chloride ions in the lead compound enter the solution to form ammonium sulfate and ammonium chloride; and the lead monoxide and lead dioxide in the lead compound are reduced to a metal lead and OH.sup. ions are simultaneously released to combine with the H.sup.+ ions to form water.