This invention relates generally to novel methods and novel devices for the continuous manufacture of nanoparticles, microparticles and nanoparticle/liquid solution(s). The nanoparticles (and/or micron-sized particles) comprise a variety of possible compositions, sizes and shapes. The particles (e.g., nanoparticles) are caused to be present (e.g., created) in a liquid (e.g., water) by, for example, preferably utilizing at least one adjustable plasma (e.g., created by at least one AC and/or DC power source), which plasma communicates with at least a portion of a surface of the liquid. At least one subsequent and/or substantially simultaneous adjustable electrochemical processing technique is also preferred. Multiple adjustable plasmas and/or adjustable electrochemical processing techniques are preferred. The continuous process causes at least one liquid to flow into, through and out of at least one trough member, such liquid being processed, conditioned and/or effected in said trough member(s). Results include constituents formed in the liquid including micron-sized particles and/or nanoparticles (e.g., metallic-based nanoparticles) of novel size, shape, composition and properties present in a liquid.

Lead from lead acid battery scrap is recovered in two separate production streams as clean grid lead and as high-purity lead without smelting. In preferred aspects, lead recovery is performed in a continuous process that uses an aqueous electroprocessing solvent and electro-refining. Spent electroprocessing solvent and/or base utilized to treat lead paste from the lead acid battery scrap can be recycled to the recovery process.

The invention is directed to a process to prepare metal nanoparticles or metal oxide nanoparticles by applying a cathodic potential as an alternating current (ac) voltage to a solid starting metal object which solid metal object is in contact with a liquid electrolyte comprising a stabilizing cation. The invention is also directed to the use of the nanoparticles as a catalyst.

The invention is directed to a process to prepare metal nanoparticles or metal oxide nanoparticles by applying a cathodic potential as an alternating current (ac) voltage to a solid starting metal object which solid metal object is in contact with a liquid electrolyte comprising a stabilizing cation. The invention is also directed to the use of the nanoparticles as a catalyst.

Provided is a copper powder in which the number of contact points between copper powder particles is increased to allow excellent electric conductivity to be achieved, and which can be used suitably in use applications including an electrically conductive paste and an electromagnetic wave shield. The copper powder according to the present invention has a dendritic shape composed of a main stem that is grown linearly and multiple branches that are branched from the main stem, wherein the main stem and the branches are composed of a flat-plate-like cupper particle having a cross section with an average thickness of 0.2 to 1.0 m, and the average particle diameter (D50) of the copper powder is 5.0 to 30 m. A copper paste having excellent electric conductivity can be produced by mixing the dendritic copper powder with a resin.

To provide a copper powder exhibiting a high electric conductivity suitable for a metallic filler used in an electrically conductive paste, a resin for electromagnetic shielding, an antistatic coating, etc., and having excellent uniform dispersibility required for forming a paste so as to inhibit an increase in viscosity due to flocculation. This copper powder 1 forms a branch shape having a plurality of branches through the conglomeration of copper particles 2. The copper particles 2 have a spheroidal shape, with diameters ranging from 0.2 m-0.5 m, inclusive, and lengths ranging from 0.5 m-2.0 m, inclusive. The average particle diameter (D50) of the copper powder 1 in which the spheroidal copper particles 2 have conglomerated is 5.0 m-20 m. By mixing this tree-branch-shaped copper powder 1 into a resin, it is possible to produce an electrically conductive paste, etc., exhibiting excellent electric conductivity, for example.

A hydrometallurgical process is provided for the recovery of tellurium as elemental tellurium powder from copper refinery anode slime containing high amount of lead. The process involves the removal of copper and lead from anode slime followed by the recovery of tellurium as elemental powders. An economical and environment friendly process is provided for producing tellurium from a high lead bearing anode slime as it involves only hydrometallurgical techniques and thereby avoids emission of any polluting gases and has an efficiency of 85 to 90%. The developed process of recovering tellurium as elemental powders from copper refinery anode slime is beneficial in the production of pure tellurium instead of tellurium compounds. It helps raise the profit margin of a non-ferrous metal industry dealing with extraction of copper from ores and treatment of anode slime for the recovery of other metal values.

A hydrometallurgical process is provided for the recovery of tellurium as elemental tellurium powder from copper refinery anode slime containing high amount of lead. The process involves the removal of copper and lead from anode slime followed by the recovery of tellurium as elemental powders. An economical and environment friendly process is provided for producing tellurium from a high lead bearing anode slime as it involves only hydrometallurgical techniques and thereby avoids emission of any polluting gases and has an efficiency of 85 to 90%. The developed process of recovering tellurium as elemental powders from copper refinery anode slime is beneficial in the production of pure tellurium instead of tellurium compounds. It helps raise the profit margin of a non-ferrous metal industry dealing with extraction of copper from ores and treatment of anode slime for the recovery of other metal values.

A method for recovering platinum group metals from a catalytic structure, such as a fuel cell membrane electrode assembly, involving dissolution of the platinum group metal by treating the catalytic structure in an electrolytic cell with a suitable electrolyte containing a complexing agent and introducing an electric current into the electrolytic cell; and subsequently re-precipitating the platinum group metal by increasing the pH of the electrolyte system and adding a reducing agent.

A method for recovering platinum group metals from a catalytic structure, such as a fuel cell membrane electrode assembly, involving dissolution of the platinum group metal by treating the catalytic structure in an electrolytic cell with a suitable electrolyte containing a complexing agent and introducing an electric current into the electrolytic cell; and subsequently re-precipitating the platinum group metal by increasing the pH of the electrolyte system and adding a reducing agent.