An electrolytic treatment system to decontaminate the surface of a radioactively contaminated metallic workpiece has at least two electrodes in close proximity to the surface but not in direct electrical contact. The electrodes are separated from the surface by an electrolyte. Insulation is provided in the electrolyte between the electrodes to avoid or minimize a direct current path between the electrodes though the electrolyte.

The invention relates to a method for removing Cr(VI) ions from an aqueous electrolyte solution, particularly an electrolyte solution for electrochemical metal machining, which comprises the reduction of Cr(VI) to Cr(III) with Fe(II) ions. The Fe(II) ions are added to the electrolyte solution in the form of an aqueous salt solution which has been brought into contact with an ion exchange resin loaded with Fe(II) ions. The invention further relates to a device (1) for electrochemical machining of a workpiece (2) by means of an aqueous electrolyte solution (6), which has an ion exchanger (11) which has been loaded with an ion exchange resin charged with Fe(II) ions.

A probe assembly of an electropolishing system for electropolishing a surface of a part is disclosed. The probe assembly includes a supply line, at least a part of which is flexible. The supply line defines a fluid passage for a flow of an electrolyte therethrough. The probe assembly also includes an electrode with at least one aperture. The electrode is attached to the supply line and is fluidly connected to the fluid passage for receiving the electrolyte and outputting the electrolyte via the at least one aperture. The electrode is configured to be electrically charged for electropolishing the surface of the part. Also, the probe assembly includes a sensor that is attached to at least one of the supply line and the electrode. The sensor is configured to provide substantially real-time feedback corresponding to the electropolishing of the surface of the part. Methods of using the system are also disclosed.

The invention relates to a method for removing Cr(VI) ions from an aqueous electrolyte solution, particularly an electrolyte solution for electrochemical metal machining, which comprises the reduction of Cr(VI) to Cr(III) with Fe(II) ions. The Fe(II) ions are added to the electrolyte solution in the form of an aqueous salt solution which has been brought into contact with an ion exchange resin loaded with Fe(II) ions. The invention further relates to a device (1) for electrochemical machining of a workpiece (2) by means of an aqueous electrolyte solution (6), which has an ion exchanger (11) which has been loaded with an ion exchange resin charged with Fe(II) ions.

Anode foil, preferably aluminum anode foil, is etched using a process of treating the foil in an electrolyte bath composition comprising a persulfate, a halide, an oxidizing agent, and a sulfate. An etch resist can be added to the anode foil prior to etching. The anode foil and the attached etch resist can be heated prior to immersing both in an electrolyte bath composition. The anode foil is etched in the electrolyte bath composition by passing a charge through the bath, while maintaining a constant level of persulfate. The etched anode foil is suitable for use in an electrolytic capacitor.

Anode foil, preferably aluminum anode foil, is etched using a process of treating the foil in an electrolyte bath composition comprising a persulfate, a halide, an oxidizing agent, and a sulfate. An etch resist can be added to the anode foil prior to etching. The anode foil and the attached etch resist can be heated prior to immersing both in an electrolyte bath composition. The anode foil is etched in the electrolyte bath composition by passing a charge through the bath, while maintaining a constant level of persulfate. The etched anode foil is suitable for use in an electrolytic capacitor.

A rotor for polishing hollow tubes, in which an outer tube is slidable over an inner tube and is provided with at least one window in the wall. At the window on the inner tube, a plate vane is fixed at the base end to an auxiliary shaft arranged perpendicular to the main shaft so as to be able to rotationally move. A link bar is arranged in the main shaft direction to extend between the outer tube and the plate vane. The rotor is able to transition between an initial state (plate vane closed) and an operational state (plate vane open) by the inner tube moving relative to the outer tube. An electrode for electropolishing or a buff for mechanical polishing is fixed to the tip end of the plate vane. This allows for adjustment of the position of the plate vane and control of the polished state.

A rotor for polishing hollow tubes, in which an outer tube is slidable over an inner tube and is provided with at least one window in the wall. At the window on the inner tube, a plate vane is fixed at the base end to an auxiliary shaft arranged perpendicular to the main shaft so as to be able to rotationally move. A link bar is arranged in the main shaft direction to extend between the outer tube and the plate vane. The rotor is able to transition between an initial state (plate vane closed) and an operational state (plate vane open) by the inner tube moving relative to the outer tube. An electrode for electropolishing or a buff for mechanical polishing is fixed to the tip end of the plate vane. This allows for adjustment of the position of the plate vane and control of the polished state.

A system for recycling machined metal produced by an electrochemical material removal process. The system includes a machining unit and an electrowinning unit. The machining unit includes an anode to receive a workpiece, a cathode tool, and a first pulse generator to provide a voltage or current waveform between the anode and the cathode tool. The electrowinning unit includes an electrowinning cathode, an electrowinning anode, and a second pulse generator to provide a voltage or current waveform between the electrowinning anode and the electrowinning cathode. The machining unit is in fluid communication with the electrowinning unit.

A system for recycling machined metal produced by an electrochemical material removal process. The system includes a machining unit and an electrowinning unit. The machining unit includes an anode to receive a workpiece, a cathode tool, and a first pulse generator to provide a voltage or current waveform between the anode and the cathode tool. The electrowinning unit includes an electrowinning cathode, an electrowinning anode, and a second pulse generator to provide a voltage or current waveform between the electrowinning anode and the electrowinning cathode. The machining unit is in fluid communication with the electrowinning unit.