Process for manufacturing a hydrogen-containing synthesis gas from a natural gas feedstock, comprising the conversion of said natural gas into a raw product gas and purification of said product gas, the process having a heat input provided by combustion of a fuel; said process comprises a step of conversion of a carbonaceous feedstock, and at least a portion of said fuel is a gaseous fuel obtained by said step of conversion of said carbonaceous feedstock.

A method for revamping an ammonia plant including a steam system, said steam system comprising at least a high-pressure section operating at a first pressure and a medium-pressure section operating at a second pressure lower than said first pressure, the revamping including: the provision of at least one additional heat recovery by means of a steam flow at a third pressure which is intermediate between said first and second pressure, and the provision of a steam export line arranged to export outside the ammonia plant at least a portion of said steam flow at said third pressure.

A method is described for revamping an ammonia production facility said ammonia production facility having a front end comprising one or more reformers fed with a hydrocarbon feedstock at a hydrocarbon feed stock feed rate and a high-temperature shift reactor fed with a reformed gas obtained from said one or more reformers and containing a fixed bed of iron-containing water-gas shift catalyst, said front end operating at a first steam-to-carbon ratio and a first pressure drop, said method comprising the steps of (i) replacing the iron-containing water-gas shift catalyst with a low-steam water-gas shift catalyst to form a modified front end, (ii) operating the modified front end at a second steam-to-carbon ratio and a second pressure drop, wherein the second steam-to-carbon ratio is at least 0.2 less than the first steam-to-carbon ratio and the second pressure drop is less than the first pressure drop, and (iii) increasing the hydrocarbon feed stock feed rate to said one or more reformers.

A process for preparing ammonia or ammonia and urea in a facility may involve compressing a crude synthesis gas stream that includes hydrogen, nitrogen, and carbon dioxide, washing a substream of the crude synthesis gas with ammonia to form a purified synthesis gas stream depleted of carbon dioxide and a condensate, synthesizing ammonia from the purified synthesis gas stream, and synthesizing urea from the condensate to form an aqueous urea composition. In the preparation of ammonia and urea, the crude synthesis gas stream may be, after being compressed, divided into a first synthesis gas substream and a second synthesis gas substream. In some instances, only the first synthesis gas substream is scrubbed with liquid ammonia.

The present invention discloses a method and a process of producing ammonia from methane extracted from methane-hydrate at the site of methane-hydrate extraction. The method and the process comprise coupled chemical reactions. During the first reaction, carbon dioxide reacts methane-hydrate to produce carbon-dioxide-hydrate and methane: carbon dioxide+methane-hydrate⇄carbon-dioxide-hydrate+methane (CO.sub.2+CH.sub.4-hydrate⇄CO.sub.2-hydrate+CH.sub.4). The produced methane is reacted with water to produced carbon dioxide and hydrogen via the second reaction: methane+water⇄carbon dioxide+hydrogen (CH.sub.4+2H.sub.2O⇄CO.sub.2+4H.sub.2). One embodiment of the second reaction is a combination of the methane steam reforming reaction (CH.sub.4+H.sub.2O⇄CO+3H.sub.2) and the water-gas shift reaction (CO+H.sub.2O⇄CO.sub.2+H.sub.2), both are widely known in the art. The carbon dioxide produced in the second reaction is recycled and used for the first reaction. The hydrogen produced in the second reaction is reacted with nitrogen produced from an air separation process that is known in the art to produce ammonia via the third reaction: nitrogen+hydrogen.fwdarw.ammonia (N.sub.2+3H.sub.2.fwdarw.2NH.sub.3). One embodiment of the third reaction is the well-known Haber-Bosch process. The current invention is related to co-locating the ammonia synthesis at the methane-hydrate extraction sites to minimize the cost of transporting both methane and carbon dioxide over long distances. The process and the associated method also have the advantage of on-site carbon sequestration. The ammonia product produced via the current invention is easily transportable in liquid form from the production sites to the end-use sites as a carbon-free liquid fuel, a fertilizer and a chemical feedstock.

In one aspect, the disclosure relates to processes for production of ammonia and hydrogen under low reaction severity using as reactants nitrogen and at least one C1-C4 hydrocarbon, e.g., methane. The disclosed processes are carried out using a heterogeneous catalyst comprising a metal selected from Group 7, Group 8, Group 9, Group 10, Group 11, and combinations thereof; wherein the metal is present in an amount from about 0.1 wt % to about 20 wt % based on the total weight of the heterogeneous catalyst; and a metal oxide support. The processes can be carried out at about ambient pressure and at a heterogeneous catalyst temperature of from about 50° C. to about 250° C. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

Systems and methods are provided for improving the integration of fluidized coking systems that include an associated gasifier with other refinery and/or chemical plant processes. The improved integration can be based on one or more types of integration improvements. In some aspects, the integration can allow for improved carbon capture. In other aspects, the integration can allow for production of higher quality synthesis gas, which can then facilitate production of various chemicals, such as ammonia or urea. In still other aspects, the integration can allow for incorporation of H.sub.2S generated during the fluidized coking and gasification into a fertilizer product. In yet other aspects, the integration can allow the fluidized coking system to continue to operate even when the associated refinery and/or chemicals production processes are off-line. In still other aspects, the integration can allow two or more of the above integration advantages, or three or more, such as up to all of the above integration advantages.

Method for the preparation of ammonia synthesis gas based on a combination of autothermal reforming and electrolysis of water.

A process for the combined production of methanol and ammonia, wherein a reactant stream includes carbon monoxide is supplied to a recovery assembly to obtain first and second hydrogen-containing streams, each having an increased molar proportion of hydrogen compared to the reactant stream. The recovery assembly includes a shift conversion in which the carbon monoxide of at least one carbon monoxide-containing stream is at least partially converted into hydrogen and carbon dioxide by reaction with steam to obtain a converted stream having hydrogen and carbon dioxide at least partially recycled to a hydrogen recovery from which the first and second hydrogen-containing streams are obtained. A nitrogen stream and, at least partially, the first hydrogen-containing stream are supplied to an ammonia reactor assembly for at least partial conversion into ammonia and, at least partially, the second hydrogen-containing stream is supplied to a methanol reactor assembly for at least partial conversion into the methanol.

Method for the preparation of ammonia synthesis gas by a combination of ATR or secondary reforming process using oxygen from an air separation unit and electrolysis of water for the production of ammonia synthesis gas.