The present invention provides a method for reducing iron oxide to metallic iron using coke oven gas, including: dividing coke oven gas from a coke oven gas source into a plurality of coke oven gas streams; providing a first coke oven gas stream to a hydrogen enrichment unit to form a hydrogen-rich product stream that is delivered to a reduction shaft furnace as part of a reducing gas stream; and providing a tail gas stream from the hydrogen enrichment unit to a reforming reactor to form a reformed gas stream that is delivered to a reduction shaft furnace as part of the reducing gas stream. Optionally, a spent top gas stream from the reduction shaft furnace is cleansed of CO.sub.2 and recycled back to the reducing gas stream.

The process can be used in any hydrocarbon process in which it is desirable to recover hydrogen. The process can include catalytically reforming a hydrocarbon feed, a paraffin dehydrogenation to produce light olefins or a synthesis gas generating process. There is an effluent stream having hydrogen and hydrocarbons that is first sent to an adsorption zone to produce a pure hydrogen stream and a tail gas stream. The tail gas stream is then sent across a feed side of a membrane having the feed side and a permeate side. The membrane that is selected is selective for hydrogen over one or more C1-C6 hydrocarbons and light ends including CO, CO2, N2 and O2, and withdrawing from the permeate side a permeate stream enriched in hydrogen compared with a residue stream withdrawn from the feed side. The permeate stream is then recycled to be sent through the adsorption zone.

The present disclosure provides systems and methods for hydrogen production as well as apparatuses useful in such systems and methods. Hydrogen is produced by steam reforming of a hydrocarbon in a gas heated reformer that is heated using one or more streams comprising combustion products of a fuel in an oxidant, preferably in the presence of a carbon dioxide circulating stream.

The present disclosure provides systems and methods for hydrogen production as well as apparatuses useful in such systems and methods. Hydrogen is produced by steam reforming of a hydrocarbon in a gas heated reformer that is heated using one or more streams comprising combustion products of a fuel in an oxidant, preferably in the presence of a carbon dioxide circulating stream.

The present disclosure provides systems and methods for hydrogen production as well as apparatuses useful in such systems and methods. Hydrogen is produced by steam reforming of a hydrocarbon in a gas heated reformer that is heated using one or more streams comprising combustion products of a fuel in an oxidant, preferably in the presence of a carbon dioxide circulating stream.

The system comprises a steam reforming unit to produce hydrogen from exhaust gas supplied, a hydrogen permeable membrane to allow only hydrogen produced by the steam reforming unit to pass through it, a hydrogen storage unit to absorb hydrogen supplied through the hydrogen permeable membrane and release absorbed hydrogen, a fuel cell to generate power using hydrogen supplied from the hydrogen storage unit, a gas clean-up unit to clean up residual gases delivered not passing through the hydrogen permeable membrane, and a control unit to control the hydrogen storage unit to absorb or release hydrogen depending on whether the fuel cell is supplied with sufficient hydrogen.

There is described a method of producing hydrogen and nitrogen using a feedstock gas reactor. Reaction of feedstock and combustion gases in the reactor produces hydrogen and nitrogen through pyrolysis of the feedstock gas. Parameters of the process may be adjusted to control the ratio of hydrogen to nitrogen that is produced such that it may be suitable, for example, for the synthesis of ammonia.

The invention concerns a process and apparatus for cracking ammonia in which heated ammonia at super-atmospheric pressure is partially cracked over a first catalyst in a reaction zone of an electrically heated reactor to produce partially cracked ammonia gas which is then cracked in reactor tubes containing a second catalyst in a fired reactor to produce cracked gas comprising hydrogen gas, nitrogen gas and residual ammonia. The cracked gas is cooled and hydrogen is recovered from the cooled cracked gas in a hydrogen recovery unit. Offgas from the hydrogen recovery unit, or a cracked offgas derived therefrom, provides at least some, preferably all, of the fuel requirement in the fired reactor. Varying the power input to the first part of the cracking reaction enables direct control of the heat flux profile and hence accommodate any excess or shortfall in the heat input from the fired reactor.

The invention concerns a process and apparatus for cracking ammonia in which heated ammonia at super-atmospheric pressure is partially cracked in reactor tubes containing a first catalyst in a fired reactor to produce partially cracked ammonia gas which is then cracked over a second catalyst in a reaction zone of an electrically heated reactor to produce cracked gas comprising hydrogen gas, nitrogen gas and residual ammonia. The cracked gas is cooled and hydrogen is recovered from the cooled cracked gas in a hydrogen recovery unit. Offgas from the hydrogen recovery unit, or a cracked offgas derived therefrom, provides at least some, preferably all, of the fuel requirement in the fired reactor. Varying the power input to the second part of the cracking reaction enables direct control of the heat flux profile and hence optimization of the conversion.

There is described a method of producing hydrogen and nitrogen using a feedstock gas reactor. Reaction of feedstock and combustion gases in the reactor produces hydrogen and nitrogen through pyrolysis of the feedstock gas. Parameters of the process may be adjusted to control the ratio of hydrogen to nitrogen that is produced such that it may be suitable, for example, for the synthesis of ammonia.