A header design for an efficient single pass enlargement process of sulfur granules having two internal piping structures within an external header conduit for delivering separate molten sulfur liquid streams to different sets of nozzles, wherein a first set of nozzles is subjected to flow streams and pressures uniquely different from a second set of nozzles. A water header design may also include two internal piping structures inside an external pipe casing for delivering water in at least two sets of nozzles, wherein the first set is subjected to flow streams and pressures different from the second set. A method of sulfur seed generation and sulfur granule enlargement for processing sulfur, employing a unique sulfur header design with dual internal piping structures, and possibly utilizing in tandem a water header design having a dual internal piping structure for feeding two sets of nozzles.

A method and a system to form hydrogen while removing sulfur from an acid gas stream are provided. An exemplary system includes a reaction furnace including a porous burner, an inlet for an oxygen stream into the porous burner, an inlet for the acid gas stream into the porous burner, and a plurality of inlets on the reaction furnace for injecting an inert coolant.

The present document describes a method of producing sulfur particles by injecting an unbroken stream of molten sulfur under a pulsation free pressure, from a distance, into tempered water moving at a velocity, to produce a physical reaction of said molten sulfur with said tempered water to produce sulfur particles. Also described are sulfur particles produced by the process and methods of using the same for fertilizing soil.

The present document describes a method of producing sulfur particles by injecting an unbroken stream of molten sulfur under a pulsation free pressure, from a distance, into tempered water moving at a velocity, to produce a physical reaction of said molten sulfur with said tempered water to produce sulfur particles. Also described are sulfur particles produced by the process and methods of using the same for fertilizing soil.

A header design for an efficient single pass enlargement process of sulfur granules having two internal piping structures within an external header conduit for delivering separate molten sulfur liquid streams to different sets of nozzles, wherein a first set of nozzles is subjected to flow streams and pressures uniquely different from a second set of nozzles. A water header design may also include two internal piping structures inside an external pipe casing for delivering water in at least two sets of nozzles, wherein the first set is subjected to flow streams and pressures different from the second set. A method of sulfur seed generation and sulfur granule enlargement for processing sulfur, employing a unique sulfur header design with dual internal piping structures, and possibly utilizing in tandem a water header design having a dual internal piping structure for feeding two sets of nozzles.