The present invention relates to a method and a system for catalytic oxidation of a lean H.sub.2S stream. More specifically, the invention concerns a novel way of removing sulfur dioxide (SO.sub.2) formed by catalytic oxidation of hydrogen sulfide (H.sub.2S) with the purpose of removing H.sub.2S from a gas. This catalytic oxidation of H.sub.2S yields sulfur dioxide (SO.sub.2) through the use of known catalysts, so-called SMC catalysts.

A plant for the production of sulfur trioxide from a feed stream containing sulfur-containing compounds and dissolved metals and alkali metals by a process, which involves gas quenching, comprises an incineration furnace, a mixing device and/or a dilution air heater, a dust removal device and an SO.sub.2 converter. The plant may further comprise a condenser for the purpose of producing sulfuric acid.

The disclosure relates generally to methods and systems for manufacturing ammonia, ammonium sulfate, nitric acid, ammonium nitrate, or combinations thereof, and particularly to clean and efficient methods and system configurations for manufacturing ammonia, ammonium sulfate, nitric acid, ammonium nitrate, or combinations thereof using coal, petcoke, asphaltenes and/or hydrocarbon waste products.

Sulfur trioxide is produced from a feed stream comprising sulfur-containing compounds and dissolved metals, such as alkali metals, in a plant comprising an incineration furnace, a waste heat boiler, a dilution air heater, a dust removal absorber and an SO.sub.2 converter. The plant may further comprise a sulfuric acid condenser for the production of sulfuric acid.

Methods and systems for recovering sulfur dioxide from a Claus unit process emissions stream are provided. The method comprises the steps of generating a process emissions stream from a thermal oxidizer or other combustion device, introducing the emissions stream to an SO.sub.2 removal system, introducing the SO.sub.2 rich stream from the SO.sub.2 removal system to a CO.sub.2 removal system, and introducing an enriched SO.sub.2 stream back to the Claus unit. The SO.sub.2 removal system can include one or more SO.sub.2 selective membranes. The CO.sub.2 removal system can include one or more CO.sub.2 selective membranes.

A process for recovering sulfur in a sulfur recovery unit comprising the steps of reacting hydrogen sulfide and oxygen in the reaction furnace at a minimum reaction temperature to produce a reaction effluent; reducing the temperature of the reaction effluent from the minimum reaction temperature to a boiler section outlet temperature to produce a cooled effluent, the cooled effluent comprises hydrogen sulfide, sulfur dioxide, and sulfur-containing contaminants; reacting the hydrogen sulfide, sulfur dioxide, and sulfur-containing contaminants in the catalytic extension to produce a boiler catalytic effluent; reducing the boiler catalytic effluent temperature such that the elemental sulfur condenses to form liquid sulfur and a gases stream; reacting the hydrogen sulfide and sulfur-containing contaminants with the oxygen to produce an oxidizer outlet stream comprises sulfur dioxide; and separating the sulfur dioxide in the scrubbing unit to produce a recycle stream and an effluent gases, the recycle stream comprises sulfur dioxide.

A process for recovering sulfur in a sulfur recovery unit comprising the steps of reacting hydrogen sulfide and oxygen in the reaction furnace at a minimum reaction temperature to produce a reaction effluent; reducing the temperature of the reaction effluent from the minimum reaction temperature to a boiler section outlet temperature to produce a cooled effluent, the cooled effluent comprises hydrogen sulfide, sulfur dioxide, and sulfur-containing contaminants; reacting the hydrogen sulfide, sulfur dioxide, and sulfur-containing contaminants in the catalytic extension to produce a boiler catalytic effluent; reducing the boiler catalytic effluent temperature such that the elemental sulfur condenses to form liquid sulfur and a gases stream; reacting the hydrogen sulfide and sulfur-containing contaminants with the oxygen to produce an oxidizer outlet stream comprises sulfur dioxide; and separating the sulfur dioxide in the scrubbing unit to produce a recycle stream and an effluent gases, the recycle stream comprises sulfur dioxide.

The present application pertains to processes producing oxides using a weak acid intermediate. In one embodiment a material comprising calcium carbonate is reacted with a solution comprising aqueous carboxylic acid to form a gas comprising carbon dioxide and a solution comprising aqueous calcium carboxylate. The solution comprising aqueous calcium carboxylate is reacted with sodium sulfate to form a solution comprising aqueous sodium carboxylate and a solid comprising calcium sulfate. The solution comprising aqueous sodium carboxylate is reacted with sulfur dioxide to form sodium sulfite and an aqueous carboxylic acid. The sodium sulfite is separated from said aqueous carboxylic acid and reacted to form a solid comprising calcium sulfite which is decomposed to form calcium oxide and sulfur dioxide.

The present application pertains to processes producing oxides using a weak acid intermediate. In one embodiment a material comprising calcium carbonate is reacted with a solution comprising aqueous carboxylic acid to form a gas comprising carbon dioxide and a solution comprising aqueous calcium carboxylate. The solution comprising aqueous calcium carboxylate is reacted with sodium sulfate to form a solution comprising aqueous sodium carboxylate and a solid comprising calcium sulfate. The solution comprising aqueous sodium carboxylate is reacted with sulfur dioxide to form sodium sulfite and an aqueous carboxylic acid. The sodium sulfite is separated from said aqueous carboxylic acid and reacted to form a solid comprising calcium sulfite which is decomposed to form calcium oxide and sulfur dioxide.

Thermoneutral systems and methods for producing carbon monoxide (CO) and sulfur dioxide (SO.sub.2) are disclosed. The systems can include a first reaction zone and a second reaction zone, where heat generated in the first reaction zone is sufficient to drive a carbon dioxide gas (CO.sub.2(g)) and elemental sulfur gas (S(g)) reaction to produce a product stream that includes CO(g) and SO.sub.2(g).