Sulphuric acid plants, separators for separating entrainment for process gas, and gas treatment processes for generating sulphuric acid are provided. The sulphuric acid plant comprises a source of process gas, an entrainment eliminator, a gas rotator located downstream of the gas-liquid contactor, and a separator located downstream of the entrainment eliminator and upstream of the gas rotator. The separator comprises a plurality of passages. Each passage comprises a vane extending longitudinally along the passage, wherein each vane rotates a process gas flowing through the separator. The process comprises transferring process gas from an entrainment eliminator to a separator located downstream of the entrainment eliminator, rotating the process gas through the separator to separate entrainment, and transferring the separated process gas from the separator to rotating equipment located downstream of the separator.

A method for recovering and purifying a waste sulfuric acid solution includes steps of: adding a coupling agent (m) to the waste sulfuric acid solution, and mixing uniformly to obtain a mixture (a); adding a coupling agent (n) to the mixture (a), and mixing uniformly to obtain a mixture (b); and adding a synergistic agent to the mixture (b), thoroughly stirring and filtering to obtain a purified sulfuric acid solution. The method adds the coupling agent and the synergistic agent to the waste sulfuric acid, and a removal rate of the heavy metal ions in the waste sulfuric acid can reach 99%. The purified sulfuric acid solution can be recycled. The method is simple to operate, and can remove a wide variety of heavy metal ions such as copper, zinc, lead, mercury, nickel, iron, cadmium and manganese in the waste sulfuric acid.

Provided is a method for reacting a resin with sulfuric acid comprising the step of heating a reaction mixture to a temperature of 80 C. or higher, wherein said reaction mixture comprises (a) a collection of copolymer particles (A), (b) sulfuric acid, and (c) a collection of solid particles (B) different from said copolymer particles (A), wherein said solid particles (B) have BET surface area of 50 m.sup.2/g to 5,000 m.sup.2/g.

We provide a process for regenerating a used acidic ionic liquid catalyst which has been deactivated by conjunct polymers in a reactor, by removing at least 57 wt % of the conjunct polymers originally present in the used acidic ionic liquid catalyst in a separate regeneration reactor, so as to increase the activity of the catalyst. We also provide a regenerated used acidic ionic liquid catalyst having increased activity.

Provided is an unique, efficient and cost-effective process for the recovery of acid from acid-rich solutions. The process of the subject matter utilizes a strong oxidizer, such as Caro's acid, to disintegrate or render insoluble organic or inorganic materials such as carbohydrates and complexes thereof contained in acid-rich solutions, to make efficient and simple the separation and recovery of the acid solution. The acid recovered thus obtained is free of organic matter, and containing nearly all of the acid originally contained in the acid-rich solution.

A method for manufacturing high purity sulfuric acid is provided. A mixed solution subsequently undergoes a first preheating step, a second preheating step, a distilling step and an evaporating step to remove peroxide, water, oxygen and insoluble impurities, so as to obtain the first gas containing sulfur trioxide, sulfuric acid and hydrogen oxide. And then, the sulfur trioxide is absorbed by a sulfuric acid solution, thereby forming the high purity sulfuric acid.

A method for manufacturing high purity sulfuric acid is provided. A mixed solution subsequently undergoes a first preheating step, a second preheating step, a distilling step and an evaporating step to remove peroxide, water, oxygen and insoluble impurities, so as to obtain the first gas containing sulfur trioxide, sulfuric acid and hydrogen oxide. And then, the sulfur trioxide is absorbed by a sulfuric acid solution, thereby forming the high purity sulfuric acid.

Provided is an unique, efficient and cost-effective process for the recovery of acid from acid-rich solutions. The process of the subject matter utilizes a strong oxidizer, such as Caro's acid, to disintegrate or render insoluble organic or inorganic materials such as carbohydrates and complexes thereof contained in acid-rich solutions, to make efficient and simple the separation and recovery of the acid solution. The acid recovered thus obtained is free of organic matter, and containing nearly all of the acid originally contained in the acid-rich solution.

A process has been disclosed for preparation of hydrobromic acid from bromine, sulfur dioxide and water, which involves in situ generation of bromine from bittern for the production of hydrobromic acid and separation thereof from co-products, viz., sulfuric and hydrochloric acids. The invented process obviates the need for double distillation or precipitation step for removal of sulfate impurities. The concentration of the product obtained by the disclosed process is about 48% and it contains <15 ppm sulfate and chloride impurities.

A process has been disclosed for preparation of hydrobromic acid from bromine, sulfur dioxide and water, which involves in situ generation of bromine from bittern for the production of hydrobromic acid and separation thereof from co-products, viz., sulfuric and hydrochloric acids. The invented process obviates the need for double distillation or precipitation step for removal of sulfate impurities. The concentration of the product obtained by the disclosed process is about 48% and it contains <15 ppm sulfate and chloride impurities.