Systems, apparatuses and methods of utilizing a Fischer-Tropsch (FT) tail gas purge stream for recycling are disclosed. One or more methods include removing an FT tail gas purge stream from an FT tail gas produced by an FT reactor, treating the FT tail gas purge stream with steam in a water gas shift (WGS) reactor, having a WGS catalyst, to produce a shifted FT purge stream including carbon dioxide and hydrogen, and removing at least a portion of the carbon dioxide from the shifted FT purge stream, producing a carbon dioxide stream and a treated purge stream. Other embodiments are also disclosed.

Hydrogen generation assemblies, hydrogen purification devices, and their components are disclosed. In some embodiments, the devices may include a permeate frame with a membrane support structure having first and second membrane support plates that are free from perforations and that include a plurality of microgrooves configured to provide flow channels for at least part of the permeate stream. In some embodiments, the assemblies may include a return conduit fluidly connecting a buffer tank and a reformate conduit, a return valve assembly configured to manage flow in the return conduit, and a control assembly configured to operate a fuel processing assembly between run and standby modes based, at least in part, on detected pressure in the buffer tank and configured to direct the return valve assembly to allow product hydrogen stream to flow from the buffer tank to the reformate conduit when the fuel processing assembly is in the standby mode.

A power generation system that includes a membrane reformer assembly, wherein syngas is formed from a steam reforming reaction of natural gas and steam, and wherein hydrogen is separated from the syngas via a hydrogen-permeable membrane, a combustor for an oxy-combustion of a fuel, an expander to generate power, and an ion transport membrane assembly, wherein oxygen is separated from an oxygen-containing stream to be combusted in the combustor. Various embodiments of the power generation system and a process for generating power using the same are provided.

A method for the co-production of hydrogen and methanol including a hydrocarbon reforming or gasification device producing a syngas stream comprising hydrogen, carbon monoxide and carbon dioxide; introducing the syngas stream to a water gas shift reaction thereby converting at least a portion of the CO and H2O into H2 and CO2 contained in a shifted gas stream; cooling the shifted gas stream and condensing and removing the condensed fraction of H2O; then dividing the shifted syngas stream into a first stream and a second stream; introducing the first stream into a first hydrogen separation device, thereby producing a hydrogen stream, and introducing the second stream into a methanol synthesis reactor, thereby producing a crude methanol stream and a methanol synthesis off gas; introducing at least a portion of the methanol synthesis off gas into a second hydrogen separation device.

Methods for repurposing thermal hydrocarbon recovery operations where the reservoir, which has been previously treated with steam for hydrocarbon mobilization, is further treated with an oxidizer to induce one or more of thermal cracking (thermolysis), gasification, water-gas shift, and aquathermolysis reactions to generate synthesis gas within the reservoir, which synthesis gas or its constituent components can then be produced to surface.

In various aspects, systems and methods are provided for operating molten carbonate fuel cells with processes for iron and/or steel production. The systems and methods can provide process improvements such as increased efficiency, reduction of carbon emissions per ton of product produced, or simplified capture of the carbon emissions as an integrated part of the system. The number of separate processes and the complexity of the overall production system can be reduced while providing flexibility in fuel feed stock and the various chemical, heat, and electrical outputs needed to power the processes.

A process for producing methane from a biomass, biomass-containing and/or biomass-derived feedstock is provided. The process comprises: a) providing in a hydropyrolysis reactor vessel a hydropyrolysis catalyst composition, said composition comprising one or more active metals supported on an oxide-based support, said one or more active metals comprising at least one of cobalt and nickel and said one or more active metals being present in total in an amount in the range of from 2 to 75 wt % based on the overall weight of the catalyst composition; b) contacting the feedstock with said hydropyrolysis catalyst composition and molecular hydrogen in said hydropyrolysis reactor vessel, to produce a first product stream comprising char, catalyst fines and gases comprising hydrogen and hydrocarbons, of which hydrocarbons at least 70 wt % is methane and, optionally, CO and CO.sub.2; and c) removing said char and catalyst fines from said first product stream.

The present disclosure relates to cogeneration of power and one or more chemical entities through operation of a power production cycle and treatment of a stream comprising carbon monoxide and hydrogen. A cogeneration process can include carrying out a power production cycle, providing a heated stream comprising carbon monoxide and hydrogen, cooling the heated stream comprising carbon monoxide and hydrogen against at least one stream in the power production cycle so as to provide heating to the power production cycle, and carrying out at least one purification step so as to provide a purified stream comprising predominately hydrogen. A system for cogeneration of power and one or more chemical products can include a power production unit, a syngas production unit, one or more heat exchange elements configured for exchanging heat from a syngas stream from the syngas production unit to a stream from the power production unit, and at least one purifier element configured to separate the syngas stream into a first stream comprising predominately hydrogen and a second stream.

A method comprising the steps of: a) capturing carbon dioxide in a carbon dioxide absorption unit using a carbon dioxide absorption solution; b) feeding the carbon dioxide absorption solution comprising absorbed carbon dioxide and generated in step a) to the high-pressure regenerator of a heat exchange system comprising the high-pressure regenerator and a steam-fired reboiler; and c) supplying low-pressure steam at a pressure ranging from 3.2 to 3.5 kg/cm.sup.2 to the steam-fired reboiler for supplying heat to the high-pressure regenerator wherein, the carbon dioxide absorption solution is heated, thereby producing a steam condensate and a regenerated carbon dioxide absorption solution; characterized in that the method further comprises the step of: d) directly supplying the steam condensate produced in step c) to a de-aerator, thereby producing an aqueous solution suitable for producing steam with an oxygen content lower than 20 ppb.

A process for producing syngas that uses the syngas product from an oxygen-fired reformer to provide all necessary heating duties, which eliminates the need for a fired heater. Without the flue gas stream leaving a fired heater, all of the carbon dioxide produced by the reforming process is concentrated in the high-pressure syngas stream, allowing essentially complete carbon dioxide capture.