There are provided systems and methods for using fuel-rich partial oxidation to produce an end product from waste gases, such as flare gas. In an embodiment, the system and method use air-breathing piston engines and turbine engines for the fuel-rich partial oxidation of the flare gas to form synthesis gas, and reactors to convert the synthesis gas into the end product. In an embodiment the end product is methanol.

A process for producing syngas that uses the syngas product from an oxygen-fired reformer to provide all necessary heating duties, which eliminates the need for a fired heater. Without the flue gas stream leaving a fired heater, all of the carbon dioxide produced by the reforming process is concentrated in the high-pressure syngas stream, allowing essentially complete carbon dioxide capture.

Methods and systems for reducing greenhouse gas emissions, including producing a waste gas stream comprising form greater than 0 vol % to less than 20 vol %, inclusive, carbon dioxide, pre-concentrating the waste gas stream to increase a concentration of carbon dioxide, producing a concentrated byproduct stream comprising more than 40 vol %, dissolving carbon dioxide contained in the concentrated byproduct stream in water, producing a dissolved byproduct stream and an undissolved byproduct stream, injecting the dissolved byproduct stream or a portion thereof into a reservoir containing mafic rock, and allowing components of the dissolved byproduct stream to react in situ with components of the mafic rock to precipitate and store components of the byproduct stream in the reservoir.

A processing facility is provided that includes a feedstock separation system configured to separate a feed stream into a lights stream and a heavies stream, a hydrogen production system configured to produce hydrogen and carbon dioxide from the lights stream, and a carbon dioxide conversion system configured to produce synthetic hydrocarbons or the carbon dioxide. The processing facility also includes a hydroprocessing system configured to process the heavies stream, and a hydroprocessor separation system configured to separate a hydroprocessing system effluent into a separator tops stream and a separator bottoms stream, wherein the separator bottoms stream is fed to the hydrogen production system.

An integrated process for the production of a useful liquid hydrocarbon product comprises: feeding a gasification zone with an oxygen-containing feed and a first carbonaceous feedstock comprising waste materials and/or biomass, gasifying the first carbonaceous feedstock in the gasification zone to produce first synthesis gas, partially oxidising the first synthesis gas in a partial oxidation zone to generate partially oxidised synthesis gas, combining at least a portion of the first synthesis gas and/or the partially oxidised synthesis gas and at least a portion of electrolysis hydrogen obtained from an electrolyser in an amount to achieve the desired hydrogen to carbon monoxide molar ratio of from about 1.5:1 to about 2.5:1, and to generate a blended synthesis gas, wherein the electrolyser operates using green electricity; and subjecting at least a portion of the blended synthesis gas to a conversion process effective to produce the liquid hydrocarbon product.

Methods and systems for reducing greenhouse gas emissions, including producing a waste gas stream comprising form greater than 0 vol % to less than 20 vol %, inclusive, carbon dioxide, pre-concentrating the waste gas stream to increase a concentration of carbon dioxide, producing a concentrated byproduct stream comprising more than 40 vol %, dissolving carbon dioxide contained in the concentrated byproduct stream in water, producing a dissolved byproduct stream and an undissolved byproduct stream, injecting the dissolved byproduct stream or a portion thereof into a reservoir containing mafic rock, and allowing components of the dissolved byproduct stream to react in situ with components of the mafic rock to precipitate and store components of the byproduct stream in the reservoir.

Methods for reducing or reusing emissions and waste from oil and gas processing facilities are described. Specifically, emission and waste streams can be partially oxidized before being treated in a modified syngas fermentation process with parallel bioreactors to produce commodity chemicals of commercial importance while lowering greenhouse gas emissions. At least one bioreactor is online at all times, offline reactors being emptied to collect product and recharged for use.

Methods and systems are provided for the conversion of waste plastics into various useful downstream recycle-content products. More particularly, the present system and method involves integrating a pyrolysis facility with a cracker facility by introducing at least a stream of r-pyrolysis gas into the cracker facility. In the cracker facility, the r-pyrolysis gas may be separated to form one or more recycle content products, and can enhance the operation of the facility.

Methods and systems are provided for the conversion of waste plastics into various useful downstream recycle-content products. More particularly, the present system and method involves pyrolyzing one or more waste plastics into various pyrolysis products, including a carbon solids-containing pyrolysis residue, and then subjecting the pyrolysis residue to partial oxidation gasification to thereby form a syngas composition.

The invention relates to a partial oxidation reactor (POX reactor) having a warm-up burner for producing synthesis gas by partial oxidation of fluid carbon-containing fuels in the presence of an oxygen-containing oxidant and to a process for startup of the partial oxidation reactor According to the invention the preheating of the partial oxidation reactor is carried out via a dedicated warm-up burner which is introduced via one of the media channels of the POX burner without any need to deinstall the entire POX burner.