C01B2203/0283

System and method for liquid fuel production from carbonaceous materials using recycled conditioned syngas

A method of producing liquid fuel and/or chemicals from a carbonaceous material entails combusting a conditioned syngas in pulse combustion heat exchangers of a steam reformer to help convert carbonaceous material into first reactor product gas which includes carbon monoxide, hydrogen, carbon dioxide and other gases. A portion of the first reactor product gas is transferred to a hydrogen reformer into which additional conditioned syngas is added and a reaction carried out to produce an improved syngas. The improved syngas is then subject to one or more gas clean-up steps to form a new conditioned syngas. A portion of the new conditioned syngas is recycled to be used as the conditioned syngas in the pulse combustion heat exchangers and in the hydrocarbon reformer. A system for carrying out the method include, a steam reformer, a hydrocarbon reformer, first and second gas-cleanup systems, a synthesis system and an upgrading system.

Process and device for the combined production of hydrogen and carbon dioxide from a hydrocarbon mixture

The invention relates to a process for the combined production of hydrogen and carbon dioxide from a hydrocarbon mixture, in which the residual gas of a PSA H.sub.2 (12) is separated by permeation in order to reduce the hydrocarbon content thereof and the hydrocarbon-purified gas is separated at a low temperature to produce a carbon dioxide-rich liquid (22).

Conversion of catalytic coke into synthetic gas from a fluid catalytic cracking (FCC) process using a chemical looping system and methods related thereto

Provided is a process capable of converting the cokes on spent catalysts in a fluid catalytic cracking (FCC) process into synthesis gas. The produced synthesis gas contains high concentrations of CO and H.sub.2 and may be utilized in many downstream applications such as syngas fermentation for alcohol production, hydrogen production and synthesis of chemical intermediates. A reducer/regenerator reactor for a fluid catalytic process comprising a chemical looping system to produce synthesis gas is also described.

PRODUCTION OF HYDROCARBON LIQUIDS
20180002248 · 2018-01-04 ·

A process to efficiently convert organic feedstock material into liquid non-oxygenated hydrocarbons in the C.sub.5 to C.sub.12 carbon skeleton range is disclosed. The process can utilize gaseous, liquid or solid organic feedstocks containing carbon, hydrogen and, optionally, oxygen. The feedstock may require preparation of the organic feedstock for the process and is converted first into a synthesis gas containing carbon monoxide and hydrogen. The synthesis gas is then cleaned and conditioned and extraneous components removed, leaving substantially only the carbon monoxide and hydrogen. It is then converted via a series of chemical reactions into the desired liquid hydrocarbons. The hydrocarbons are suitable for combustion in a vehicle engine and may be regarded a replacement for petrol made from fossil fuels in the C.sub.5 to C.sub.2 carbon backbone range. The process also recycles gaseous by-products back through the various reactors of the process to maximize the liquid hydrocarbon in the C.sub.5 to C.sub.12 carbon skeleton range yield.

PROCESS FOR THE SYNTHESIS OF AMMONIA
20180002184 · 2018-01-04 · ·

Process for the synthesis of ammonia comprising the steps of reforming of a hydrocarbon feedstock into a raw product gas, purification of said raw product gas obtaining a make-up synthesis gas, conversion of said synthesis gas into ammonia; said purification includes shift conversion of carbon monoxide into carbon dioxide and the reforming process requires a heat input which is at least partially recovered from at least one of said step of shift conversion, which is carried out with a peak temperature of at least 450° C., and said step of conversion into ammonia.

PROCESS FOR MAKING AMMONIA
20180002185 · 2018-01-04 ·

A process for production of ammonia includes: providing a reaction stream including carbon monoxide and hydrogen; passing the reaction stream and steam over a water gas shift catalyst in a catalytic shift reactor, forming a shifted gas mixture depleted in carbon monoxide and enriched in hydrogen; passing the shifted gas mixture with an oxygen-containing gas over a selective oxidation catalyst at ≧175° C., forming a selectively oxidized gas stream with a portion of the carbon monoxide converted to carbon dioxide; removing some of the carbon dioxide from the selectively oxidized gas stream in a carbon dioxide removal unit; passing the carbon dioxide depleted stream over a methanation catalyst in a methanator to form a methanated gas stream, optionally adjusting its hydrogen:nitrogen molar ratio to form an ammonia synthesis gas; and passing the ammonia synthesis gas over an ammonia synthesis catalyst in an ammonia converter to form ammonia.

CHEMICAL SYNTHESIS PLANT

A plant, such as a hydrocarbon plant, is provided, which has a syngas stage for syngas generation and a synthesis stage where the syngas is synthesized to produce syngas derived product, such as hydrocarbon product. The plant makes effective use of various streams; in particular CO.sub.2 and H.sub.2. The plant does not comprise an external feed of hydrocarbons. A method for producing a product stream, such as a hydrocarbon product stream is also provided.

MULTIFUNCTIONAL CATALYST FOR THE CONVERSION OF CARBON DIOXIDE

The present invention concerns a multifunctional catalyst for the conversion of CO.sub.2 into useful products, such as CO via the reverse water gas shift reaction. The catalyst according to the invention efficiently combined a water sorption functionality with at least one catalytic functionality into a single particle, by having a solid water sorbent impregnated with at least one metal capable of converting CO.sub.2 from a gaseous mixture comprising H.sub.2 and CO.sub.2. The catalyst according to the invention allows for higher selectivity in the conversion of CO.sub.2, at more lenient conditions in terms of temperature and pressure, and improved stability of the catalyst itself. The invention also concerns a process for converting CO.sub.2, utilizing the catalyst and the use of the catalyst in the conversion of CO.sub.2.

STEEL MESH BASED CATALYST WITH SUPERIOR MECHANICAL STABILITY / MAGNETIC SEPARABILITY

Described herein are reusable, mesh-based catalysts with superior mechanical stability and magnetic separability wherein the mesh may be formed in a variety of shapes and can be easily separated from a process stream and in combination with biomass torrefaction, reduces toxic emissions and produce hydrogen gas, which can be burned at the facility to generate heat or electricity.

Process for producing a hydrogen-containing synthesis gas
11565937 · 2023-01-31 · ·

Process including the production of a hydrogen-containing synthesis gas by conversion of a hydrocarbon feedstock, wherein said process has a heat input provided by combustion of a plurality of process fuel streams and said plurality of process fuel streams comprises at least one fuel stream of ammonia. Combustion of said at least one fuel stream of ammonia is performed non-catalytically in at least one fired equipment.