The disclosure relates to methods, systems, and apparatus arranged and designed for converting non-methane hydrocarbon gases into multiple product gas streams including a predominately hydrogen gas stream and a predominately methane gas steam. Hydrocarbon gas streams are reformed, cracked, or converted into a synthesis gas stream and methane gas stream by receiving a volume of flare gas or other hydrocarbon liquid or gas feed, where the volume of hydrocarbon feed includes a volume of methane and a volume of non-methane hydrocarbons. The hydrogen contained in the syngas may be separated into a pure hydrogen gas stream. A corresponding gas conversion system can include a super heater to provide a hydrocarbon feed/steam mixture, a heavy hydrocarbon reactor for synthesis gas formation, and a hydrogen separator to recover the hydrogen portion of the synthesis gas. The gas conversion system can have a modal design such that it can operate to form hydrogen gas or alternatively operate to form synthetic natural gas with the same unit operation components.

A hydrogen production apparatus including a desulfurizer, a reformer, a CO transformer a gas flow path, and a purge gas supply path which is provided where a purge gas is supplied to an upstream side of a pressure feeding apparatus in the gas flow path, prior to a stopping operation, a purging step of replacing gas within the gas flow path with the purge gas and filling the purge gas into the gas flow path is performed, and in a start-up operation in which a heating means is operated to increase the temperature of the gas within the gas flow path, which is performed prior to a hydrogen purification operation, a pressure increasing step of supplying the purge gas from the purge gas supply path to the closed circulation circuit and increasing the pressure within the closed circulation circuit is performed.

A fuel cell system according to the present invention includes a cell stack, a combustion part, a reformed water carburetor, a gas mixer, and a reformer. The cell stack is a cell stack that is configured by stacking fuel cells and generates electric power by using hydrogen-containing gas and oxygen-containing gas. The combustion part burns the hydrogen-containing gas and the oxygen-containing gas that have not been consumed in the cell stack. A reformed water carburetor is communicated with the combustion part via an exhaust gas passage and generates steam. The gas mixer, placed on the top of the combustion part. The reformer, placed on the top of the combustion part in contact with the gas mixer, is a reformer, generates the hydrogen-containing gas by reforming the mixed gas, and supplies the hydrogen-containing gas to the cell stack via the hydrogen gas passage.

The reactor has a heat exchanging body which includes therein a heat medium flow channel in which heat medium fluid is caused to flow, a reaction flow channel in which a reaction fluid containing a first reactant (and a second reactant) is caused to flow, and a supplement channel for supplying a second reactant at an intermediate portion of the reaction flow channel. A catalyst is provided in the reaction flow channel and promotes the reaction in the reaction fluid. The heat exchanging body has a plurality of holes through which the supplement channel communicates with the reaction flow channel. Steam reforming can be performed using water vapor and hydrocarbon as the first and second reactants.

A process for producing syngas that uses the syngas product from an oxygen-fired reformer to provide all necessary heating duties, which eliminates the need for a fired heater. Without the flue gas stream leaving a fired heater, all of the carbon dioxide produced by the reforming process is concentrated in the high-pressure syngas stream, allowing essentially complete carbon dioxide capture.

A system including a mixing apparatus configured to produce a reformer feedstock and comprising one or more cylindrical vessel having a conical bottom section, an inlet for superheated steam within the conical bottom section and an inlet for at least one carbonaceous material at or near the top of the cylindrical vessel, wherein the one or more cylindrical vessel is a pressure vessel configured for operation at a pressure in the range of from about 5 psig (34.5 kPa) to about 50 psig (344.7 kPa); a reformer configured to produce, from the reformer feedstock, a reformer product comprising synthesis gas, and also producing a hot flue gas; a synthesis gas conversion apparatus configured to catalytically convert at least a portion of the synthesis gas in the reformer product into synthesis gas conversion product, and to separate, from the synthesis gas conversion product, a spent catalyst stream and a tailgas.

A method for producing -rich synthesis gas comprises the following steps: decomposing a hydrocarbon-containing fluid into an H.sub.2/C-aerosol in a first hydrocarbon converter by supplying energy which is at least partly provided in the form of heat; introducing at least a first stream of the H.sub.2/C-aerosol into a first sub-process which comprises the following steps: directing at least a part of the H.sub.2/C-aerosol from the first hydrocarbon converter into a first C-converter; introducing CO.sub.2 into the first C-converter and mixing the CO.sub.2 with the H.sub.2/C-aerosol introduced into the first C-converter; converting the mixture of H.sub.2/C-aerosol and CO.sub.2 into a synthesis gas at a temperature of 800 to 1700 C.; mixing additional H.sub.2 with the synthesis gas for the production of H.sub.2-rich synthesis gas. In a second sub-process running in parallel with the first sub-process, hydrogen H.sub.2 and carbon dioxide CO.sub.2 are produced from a hydrocarbon-containing fluid, wherein at least a portion of the CO.sub.2 produced in the second sub-process is introduced into the first C-converter; and wherein at least a portion of the H.sub.2 produced in the second sub-process is mixed with the synthesis gas from the first C-converter. The CO.sub.2 which is needed for the conversion of C in the first C-converter can thereby be provided independently of an external source, and the entire operational sequence is easily controllable.

A mixing device for a fuel reformer for mixing at least two fluids is provided. The mixing device includes at least a first plurality of holes which is arranged along a first row, and a second plurality of holes which is arranged along a second row. The mixing device can be used in a fuel reformer for converting hydrocarbon fuel into hydrogen rich gas by auto-thermal reaction process having a, preferably cylindrically shaped and double walled, housing with two side walls forming a reaction chamber of the fuel reformer, wherein hydrocarbon fuel and an oxidizing agent are mixed by the mixing device.

A fuel treatment device (2) converts a hydrocarbon-containing fuel into a fuel for a fuel cell (3). The fuel treatment device (2) has for this purpose a mixture formation space (7) for forming and processing a mixture of fuel and another component, a reformer (8) for converting the mixture into a synthesis gas and a desulfurization stage (9) for removing sulfur from the synthesis gas or from the mixture. The reformer (8) and desulfurization stage (9) are arranged adjacent to each other in a housing (10) along an axis of the housing (10).

A liquid fuel reformer includes a fuel vaporizer which utilizes heat from an upstream source of heat, specifically, an electric heater, operable in the start-up mode of the reformer, and therefore independent of the reforming reaction zone of the reformer, to vaporize fuel in a downstream vaporization zone.