The disclosure relates to methods, systems, and apparatus arranged and designed for converting non-methane hydrocarbon gases into multiple product gas streams including a predominately hydrogen gas stream and a predominately methane gas steam. Hydrocarbon gas streams are reformed, cracked, or converted into a synthesis gas stream and methane gas stream by receiving a volume of flare gas or other hydrocarbon liquid or gas feed, where the volume of hydrocarbon feed includes a volume of methane and a volume of non-methane hydrocarbons. The hydrogen contained in the syngas may be separated into a pure hydrogen gas stream. A corresponding gas conversion system can include a super heater to provide a hydrocarbon feed/steam mixture, a heavy hydrocarbon reactor for synthesis gas formation, and a hydrogen separator to recover the hydrogen portion of the synthesis gas. The gas conversion system can have a modal design such that it can operate to form hydrogen gas or alternatively operate to form synthetic natural gas with the same unit operation components.

A method and system of using a type of wave rotor to reform a hydrocarbon fluid using pressure waves within the wave rotor to reformulate a hydrocarbon fluid, such as methane or the like, into a lighter hydrocarbon, hydrogen, or, in some instances, hydrogen, partially decomposed hydrocarbon fluid and carbon solids.

In some embodiments, a system for producing synthesis gas, the system including a reactor including a burner, a combustion chamber, and a catalyst chamber, and a mixer upstream of the reactor configured to mix fuel with steam to produce humidified fuel that is provided to the burner of the reactor.

The invention relates to a chemical reactor and reformer tubes for reforming a first feed stream comprising a hydrocarbon gas and steam. The chemical reactor comprises a shell with a heat source and one or more reformer tubes. The reformer tube is arranged to house catalyst material and is arranged to being heated by the heat source. The reformer tube comprises a first inlet for feeding said first feed stream into a first reforming reaction zone of the reformer tube, and a feed conduct arranged to allow a second feed stream into a second reforming reaction zone of the reformer tube. The second reforming reaction zone is positioned downstream of the first reforming reaction zone. The feed conduct is configured so that the second feed stream is only in contact with catalyst material in the second reforming reaction zone. The invention also relates to a process of producing CO rich synthesis gas at low S/C conditions.

A system and method for processing unconditioned syngas first removes solids and semi-volatile organic compounds (SVOC), then removes volatile organic compounds (VOC), and then removes at least one sulfur containing compound from the syngas. Additional processing may be performed depending on such factors as the source of syngas being processed, the products, byproducts and intermediate products desired to be formed, captured or recycled and environmental considerations.

A system includes a digestion system configured to convert a digestate into a fuel gas, and a fuel cell power system configured to convert the fuel gas into power and heat, and to provide the heat to the digestion system.

A process for producing syngas that uses the syngas product from an oxygen-fired reformer to provide all necessary heating duties, which eliminates the need for a fired heater. Without the flue gas stream leaving a fired heater, all of the carbon dioxide produced by the reforming process is concentrated in the high-pressure syngas stream, allowing essentially complete carbon dioxide capture.

A plant is provided which comprises a reforming section, a gas separation section and a hydrocarbon-containing feed. The reforming section includes a heat exchange reformer and an electrical steam methane reformer (e-SMR) arranged downstream of said heat exchange reformer. The gas separation section is arranged to receive a synthesis gas stream from the reforming section and separate it into at least a condensate and a product gas. The plant is controlled by feedback control on the e-SMR.

A method of generating hydrogen from an offgas includes obtaining the offgas from a renewable diesel unit (RDU). The method further includes inputting the offgas to a steam methane reformer (SMR).

A bio-renewable conversion process for making fuel from bio-renewable feedstocks is combined with a hydrogen production process that includes recovery of CO.sub.2. The integrated process uses a purge gas stream comprising hydrogen from the bio-renewable hydrocarbon production process in the hydrogen production process.