Patent classifications
C01B2203/148
PYROLYSIS GAS REFORMING SYSTEM
A pyrolysis gas reforming system is provided. The pyrolysis gas reforming system includes a pyrolysis unit configured to perform pyrolysis of waste, an oil-gas separation unit configured to separate a product generated by the pyrolysis unit into oil and gas, a pyrolysis gas purification unit configured to refine pyrolysis gas generated through the separation by the oil-gas separation unit, a pyrolysis gas reforming unit configured to generate synthesis gas by reforming the pyrolysis gas purified by the pyrolysis gas purification unit, a hydrogen gas shift reaction unit configured to convert carbon monoxide contained in the synthesis gas generated by the pyrolysis gas reforming unit into hydrogen and carbon dioxide, and a hydrogen separation unit configured to separate hydrogen from the synthesis gas discharged from the hydrogen gas shift reaction unit, wherein combustion gas generated by a burner of the pyrolysis gas reforming unit and used to supply heat to the pyrolysis gas reforming unit is used to supply heat to the pyrolysis unit.
PROCESS AND PLANT FOR PRODUCING METHANOL AND AMMONIA
What is proposed is a process and a plant for parallel production of methanol and ammonia by heterogeneously catalyzed reaction of hydrogen and carbon oxides on the one hand and hydrogen and nitrogen on the other hand. This includes producing a raw synthesis gas stream and dividing it into two portions. A first raw synthesis gas substream is used as input for a methanol synthesis to obtain raw methanol and a methanol synthesis purge stream. A second raw synthesis gas substream is subjected to a CO conversion, a carbon dioxide separation and a liquid nitrogen scrubbing and then sent to an ammonia synthesis. According to the invention at least a portion of the methanol synthesis purge stream is sent to the ammonia synthesis and at least one substream obtained from the second raw synthesis gas substream is passed to the methanol synthesis.
Manufacture of a synthetic fuel
The present invention provides a process for the manufacture of a useful product from carbonaceous feedstock of fluctuating compositional characteristics, the process comprising the steps of: continuously providing the carbonaceous feedstock of fluctuating compositional characteristics to a gasification zone; gasifying the carbonaceous feedstock in the gasification zone to obtain raw synthesis gas; sequentially removing ammoniacal, sulphurous and carbon dioxide impurities from the raw synthesis gas to form desulphurised gas and recovering carbon dioxide in substantially pure form; converting at least a portion of the desulphurised synthesis gas to a useful product. Despite having selected a more energy intensive sub-process i.e. physical absorption for removal of acid gas impurities, the overall power requirement of the facility is lower on account of lower steam requirements and thereby leading to a decrease in the carbon intensity score for the facility.
Method of recycling carbon to a feedstock gas reactor
A method of using a feedstock gas reactor is described. A hydrocarbon, such as methane, is chemical decomposed in the feedstock gas reactor using heat of combustion generated from the combustion of a combustible gas. A mixed product stream is extracted from the feedstock gas reactor. The mixed product stream comprises hydrogen, carbon, and water. At least a portion of the one or more combustion product gases are vented from the combustion chamber. At least some of the carbon is activated using the vented one or more combustion product gases. At least some of the activated carbon is recycled to the feedstock gas reactor.
PROCESS FOR STEAM REFORMING NATURAL GAS, HAVING TWO COMBUSTION CHAMBERS GENERATING HOT FUMES SUPPLYING THE NECESSARY HEAT TO THE PROCESS AND CONNECTED IN SERIES OR IN PARALLEL
The present invention describes a process for steam reforming natural gas, comprising a steam reforming exchanger-reactor (3000), a reactor for converting CO to CO.sub.2 (3100), and a PSA hydrogen purification unit (4300), with a view to producing a synthesis gas in which the heat necessary for the steam reforming reaction is supplied by a first combustion chamber (3100) connected to a second combustion chamber (3200) generating fumes in order to produce a very high degree of thermal integration.
Enhanced processes to produce value-added products from light gases
Herein disclosed is a method of producing value-added product from light gases, the method comprising: (a) providing light gases comprising at least one compound selected from the group consisting of C1-C6 compounds and combinations thereof; (b) intimately mixing the light gases with a liquid carrier in a high shear device to form a dispersion of gas in the liquid carrier, wherein the dispersion is supersaturated with the light gases and comprises gas bubbles at least some of which have a mean diameter of less than or equal to about 5 micron(s); (c) allowing the value-added product to form and utilizing vacuum to extract unreacted light gases from the liquid carrier; (d) extracting the value-added product; wherein the value-added product comprises at least one component selected from the group consisting of higher hydrocarbons, hydrogen, olefins, alcohols, aldehydes, and ketones. A system for producing value-added product from light gases is also disclosed.
PROCESS FOR PRODUCING CARBON MONOXIDE-CONTAINING STREAMS
A process for providing a carbon monoxide-containing stream involves a separation of synthesis gas into a hydrogen-rich gas stream and a carbon monoxide-rich gas stream containing carbon monoxide to an extent of 85% by volume or more. The separation is effected in an arrangement composed of three membrane separation stages. Prior to the performance of the membrane separation, the synthesis gas is pretreated for removal of secondary components present in the synthesis gas.
METHOD FOR PRODUCTION OF A HYDROGEN RICH GAS
The present disclosure relates to a process plant and a process for production of a hydrogen rich gas, comprising the steps of (a) directing an amount of a synthesis gas comprising at least 15%, 50% or 80% on dry basis of CO and H.sub.2 in combination, a gas comprising steam, and a recycled intermediate product gas to be combined into a first reactor feed gas, (b) directing said first reactor feed gas to contact a first material catalytically active in water gas shift reaction, producing an intermediate product gas, (c) splitting said intermediate product gas in the recycled intermediate product gas and a remaining intermediate product gas, (d) combining said remaining intermediate product gas with a further amount of synthesis gas forming a second reactor feed gas, (e) directing said second reactor feed gas to contact a second material catalytically active in the water gas shift reaction, producing a product gas, characterized in the H.sub.2O:CO ratio in said first reactor feed gas being from 0.5 to 2.0 and the H.sub.2O:CO ratio in said second reactor feed gas being from 0.5 to 2.0. with the associated benefit of distributing the heat development and thus reducing the maximum temperature in the reactors by limiting the extent of reaction of the reacting mixture, and thereby reducing the amount of steam required for limiting methanation.
Method and system for producing methanol using an integrated oxygen transport membrane based reforming system
A method and system for producing methanol that employs an integrated oxygen transport membrane based reforming system is disclosed. The integrated oxygen transport membrane based reforming system carries out a primary reforming process, a secondary reforming process, and synthesis gas conditioning to produce synthesis gas having a desired module of between about 2.0 and 2.2 for a methanol production process thereby optimizing the efficiency and productivity of the methanol plant.
PROCESS FOR PRODUCING SYNTHETIC LIQUID HYDROCARBONS FROM NATURAL GAS
A process synthesizes C.sub.5 and higher hydrocarbons from natural gas through intermediate conversion of natural gas to synthesis gas and subsequent conversion of CO and H.sub.2 by Fischer-Tropsch synthesis. The process includes steam reforming of natural gas in a steam reforming reactor to form synthesis gas, separating carbon dioxide from the synthesis gas by a liquid absorption method to a residual carbon dioxide content in the synthesis gas no more than 5 vol. %, separating an excess of hydrogen from the synthesis gas by a hydrogen-permeable membrane apparatus to a H.sub.2:CO molar ratio in the range of 1.9 to 2.3 and synthesizing liquid hydrocarbon from the synthesis gas by Fischer-Tropsch synthesis.