A reforming catalyst with improved surface area is provided by using high surface area alumina doped with a stabilizer metal as a catalyst support. The surface area of the catalyst can be higher than a typical reforming catalyst, and the surface area can also be maintained under high temperature operation. This can allow use of the catalyst for reforming in a higher temperature environment while maintaining a higher surface area, which can allow for improved dispersion and/or activity of an active metal such as rhodium on the catalyst support. The catalyst can be suitable for production of syngas from natural gas or other hydrocarbon-containing feeds.

A combined hydrogen and electricity supply system for producing hydrogen, electrical Power (P) and co-production, the system including a variable electrical load for varying the amount of impedance on the system, a pre-reformer connected to a stream of carbonaceous fuel, a stream of steam and connected to a heating source. The pre-reformer produces a first reformate gas having at least hydrogen, carbon monoxide and unconverted carbonaceous fuel. The pre-reformer is responsive to the amount of heat provided by the heating source, a solid oxide fuel cell stack coupled to the variable electrical load and coupled to the first reformate gas. The ratio between electrical power (P) and amount of hydrogen produced depends at least on the variable electrical load and the heat provided by the heating source.

A process for on-site hydrogen reforming is disclosed. The process includes providing a combined reformer heat exchanger component in which heated air, steam, and hydrocarbon fuel react to form process gas containing hydrogen, and the process gas is cooled via the heat exchanger. The combined components enable reductions in size, materials, costs, and heat loss. Additionally, as the heat exchanger side of the component operates at a cooler temperature, an uninsulated flange for access to the catalyst chamber can be used. A combined combustion heat exchanger component is also provided with similar advantages. Process gas is processed, and hydrogen gas is produced via a purification process.

The invention relates to a plant for production of hydrogen, and to a method for operating this plant, comprising a steam reforming reactor having a furnace, in which reactor water and at least one carbonaceous energy carrier are reacted to form a hydrogen-containing crude synthesis gas, and at least one cleaning device for purifying the crude synthesis gas, to which the crude synthesis gas is fed from the steam reforming via at least one feed line. According to the invention, upstream of one of the at least one cleaning devices at least one return line branches off from the feed line, through which the crude synthesis gas is at least in part recirculated into the furnace of the steam reforming reactor.

A fuel cell system includes a solid oxide fuel cell configured to receive a supply of an anode gas and a cathode gas to generate electric power. The fuel cell system includes an anode discharge passage through which an anode off-gas discharged from the fuel cell flows, a cathode discharge passage through which a cathode off-gas discharged from the fuel cell flows, a joining portion where the anode discharge passage and the cathode discharge passage join. The fuel cell system further includes a gas supply unit configured to supply a fuel gas using a fuel stored in a fuel tank into the anode discharge passage during a system stop.

A hydrogen generation system including: a reformer generating hydrogen-containing gas using a raw material and reforming water; a combustor combusting hydrogen-containing gas and air and generating exhaust gas; a first channel passing cooling water; a condenser generating condensed water by heat exchange between exhaust gas and cooling water; a tank storing condensed water as cooling water; a pump supplying cooling water from the tank to the condenser; a second channel branching at a branch between the pump and condenser in the first channel, and passing some cooling water to the reformer as reforming water; a heater provided downstream of the branch, and heating the first channel; a temperature detector detecting the temperature of the first channel; and a controller, in an activation operation mode, determining whether the second channel is filled with reforming water, based on the temperature detected by the temperature detector after the heater has operated.

Methods and systems are disclosed that monitor the carbon and hydrogen production of a pyrolysis reactor system and adjust one or more inputs to the reactor system to improve performance when one or both of the monitored carbon and hydrogen production falls outside of a target performance specification. In particular, the ratio of fuel to oxidant (fuel/oxidant ratio) supplied to a combustion chamber of the reactor system is adjusted to below a fuel/oxidant equivalence ratio range, defined as 0.9-1.1, when both carbon and hydrogen production falls below a target carbon and hydrogen specification, and adjusted above the fuel/oxidant equivalence ratio range when only the carbon production falls below a target carbon specification. The target specification can include a number of parameters including production rate, morphology (of carbon), and operating temperature.

Methods and systems are disclosed that monitor the carbon and hydrogen production of a pyrolysis reactor system and adjust one or more inputs to the reactor system to improve performance when one or both of the monitored carbon and hydrogen production falls outside of a target performance specification. In particular, the ratio of fuel to oxidant (fuel/oxidant ratio) supplied to a combustion chamber of the reactor system is adjusted to below a fuel/oxidant equivalence ratio range, defined as 0.9-1.1, when both carbon and hydrogen production falls below a target carbon and hydrogen specification, and adjusted above the fuel/oxidant equivalence ratio range when only the carbon production falls below a target carbon specification. The target specification can include a number of parameters including production rate, morphology (of carbon), and operating temperature.

A SOFC system having a fuel reformer for reforming a gaseous hydrocarbon stream and steam into a hydrogen rich gas, a solid oxide fuel cell stack including an anode and a cathode for electrochemically reacting the hydrogen rich gas and a cathode air stream to produce electricity, an anode exhaust stream and a cathode depleted air stream. The anode exhaust stream and the cathode depleted air stream are kept separate, a burner for combusting a mixture of the anode exhaust stream and a fresh air stream to complete combustion and produce heat for the reformer control unit and a blower are also provided. The control unit controlling the blower for controlling the mass flow rate of the fresh air stream to provide heat to the reformer to reform the gaseous hydrocarbon stream and to produce a burner exhaust stream.

A solid oxide fuel cell system includes: an igniting portion configured to ignite a raw material when starting up the solid oxide fuel cell system; a raw material supply portion configured to supply the raw material; a reforming air supply portion configured to supply reforming air; and an electric power generation air supply portion configured to supply electric power generation air. When starting up the solid oxide fuel cell system, the raw material supply portion supplies the raw material, and the electric power generation air supply portion supplies the electric power generation air. The igniting portion ignites the raw material. After the ignition, the reforming air supply portion supplies the reforming air. With this, the safety can be increased in consideration of characteristics in respective phases from the start-up of the solid oxide fuel cell system until the electric power generation.