C01B2203/86

Method and system for synthesizing fuel from dilute carbon dioxide source

A method for producing a synthetic fuel from hydrogen and carbon dioxide comprises extracting hydrogen molecules from hydrogen compounds in a hydrogen feedstock to produce a hydrogen-containing fluid stream; extracting carbon dioxide molecules from a dilute gaseous mixture in a carbon dioxide feedstock to produce a carbon dioxide containing fluid stream; and processing the hydrogen and carbon dioxide containing fluid streams to produce a synthetic fuel. At least some thermal energy and/or material used for at least one of the steps of extracting hydrogen molecules, extracting carbon dioxide molecules, and processing the hydrogen and carbon dioxide containing fluid streams is obtained from thermal energy and/or material produced by another one of the steps of extracting hydrogen molecules, extracting carbon dioxide molecules, and processing the hydrogen and carbon dioxide containing fluid streams.

OXYGEN TRANSPORT MEMBRANE REACTORS FOR DECARBONIZATION

A method and system for decarbonization of a hydrocarbon conversion process such as steam methane reforming process for hydrogen production utilizing oxygen transport membrane reactors. The system employs catalyst-containing reforming reactors for converting natural gas into synthesis gas which is further treated in high temperature or medium temperature water gas shift reactors and fed to a hydrogen PSA to produce hydrogen product. The system further employs oxygen transport membrane reactors thermally coupled to reforming reactors and configured to oxy-combust about 90% to about 95% of combustibles in PSA tail gas that may be optionally mixed with natural gas. The oxy-combustion product stream leaving the oxygen transport membrane reactors contains about 90% of the carbon provided to the feed of the reforming reactor. The carbon dioxide in the oxy-combustion product stream can be recovered and further purified for utilization or geologic storage or liquefied to form a liquid carbon dioxide product.

Manufacture of a synthetic fuel

The present invention provides a process for the manufacture of a useful product from carbonaceous feedstock of fluctuating compositional characteristics, the process comprising the steps of: continuously providing the carbonaceous feedstock of fluctuating compositional characteristics to a gasification zone; gasifying the carbonaceous feedstock in the gasification zone to obtain raw synthesis gas; sequentially removing ammoniacal, sulphurous and carbon dioxide impurities from the raw synthesis gas to form desulphurised gas and recovering carbon dioxide in substantially pure form; converting at least a portion of the desulphurised synthesis gas to a useful product. Despite having selected a more energy intensive sub-process i.e. physical absorption for removal of acid gas impurities, the overall power requirement of the facility is lower on account of lower steam requirements and thereby leading to a decrease in the carbon intensity score for the facility.

Method for syngas separation at hydrogen producing facilities for carbon capture and storage

Methods and systems for gas separation of syngas applying differences in water solubilities of syngas components, the method including producing a product gas comprising hydrogen and carbon dioxide from a hydrocarbon fuel source; separating hydrogen from the product gas to create a hydrogen product stream and a byproduct stream by solubilizing components in water that are more soluble in water than hydrogen; injecting the byproduct stream into a reservoir containing mafic rock; and allowing components of the byproduct stream to react in situ with components of the mafic rock to precipitate and store components of the byproduct stream in the reservoir.

System and Method for Enhanced Petroleum Product Recovery
20230151719 · 2023-05-18 ·

A system for producing CO and CO.sub.2 to achieve an efficient oil recovery operation having de minimis undesirable gaseous emissions is provided. The system includes a portable CO producing device and a portable CO.sub.2 producing device located proximate to the reservoir and a gas collecting device configured to receive CO and CO.sub.2 and selectively distribute a desired ratio of CO and CO.sub.2 dynamically based on current reservoir conditions. Producing CO.sub.2 proximate to the reservoir comprises reforming carbon based fuel within oxygen. Electrical energy generated is used to selectively distribute the desired ratio of CO/CO.sub.2 to the reservoir with de minimis greenhouse gases produced transmitted into the atmosphere. The system is an energy efficient arrangement that recycles and reuses by-products and unused products from the process. Greenhouse gas emissions are significantly reduced compared to conventional processes by-products are fully utilized. Hydrogen produced can be used to generate electricity, as can heat generated from other sources within the process.

GASIFICATION PROCESS
20230135142 · 2023-05-04 ·

An integrated process for the production of a useful liquid hydrocarbon product comprises: feeding a gasification zone with an oxygen-containing feed and a first carbonaceous feedstock comprising waste materials and/or biomass, gasifying the first carbonaceous feedstock in the gasification zone to produce first synthesis gas, partially oxidising the first synthesis gas in a partial oxidation zone to generate partially oxidised synthesis gas, combining at least a portion of the first synthesis gas and/or the partially oxidised synthesis gas and at least a portion of electrolysis hydrogen obtained from an electrolyser in an amount to achieve the desired hydrogen to carbon monoxide molar ratio of from about 1.5:1 to about 2.5:1, and to generate a blended synthesis gas, wherein the electrolyser operates using green electricity; and subjecting at least a portion of the blended synthesis gas to a conversion process effective to produce the liquid hydrocarbon product.

SYSTEM AND METHOD FOR CONDITIONING SYNGAS AND CAPTURING CARBON DIOXIDE FROM CONDITIONED SYNGAS FOR PRODUCTION OF POWER, CHEMICALS, AND OTHER VALUE ADDED PRODUCTS
20230201766 · 2023-06-29 · ·

An automatic control system (ACS) for capturing and utilizing carbon dioxide (CO.sub.2) of one or more gases from one or more plants receives one or more parameters of at least one gas of one or more gases through a system gas flow inlet channel, a first volumetric flow rate of the one or more gases through a plug flow reactor (PFR), a second volumetric flow rate of the one or more gases through a bypass channel that bypasses the PFR, the CO.sub.2 flowing into the CO.sub.2 capture unit, or the syngas flowing into the CO.sub.2 capture unit. The ACS commands one or more flow controllers to modulate at least one of the first volumetric flow rate of the one or more gases through PFR or the second volumetric flow rate of the one or more gases through the bypass channel based on the one or more parameters.

INTEGRATED HYDROGEN PRODUCTION AND BIO-RENEWABLE CONVERSION PROCESS

A bio-renewable conversion process for making fuel from bio-renewable feedstocks is combined with a hydrogen production process that includes recovery of CO.sub.2. The integrated process uses a purge gas stream comprising hydrogen from the bio-renewable hydrocarbon production process in the hydrogen production process.

PROCESS AND SYSTEM FOR PRODUCING LOW CARBON INTENSITY RENEWABLE HYDROGEN
20230183064 · 2023-06-15 ·

A process and/or system for producing fuel that includes providing biogas, removing carbon dioxide from the biogas, transporting the upgraded biogas to a hydrogen plant; providing the transported upgraded biogas and fossil-based natural gas as feedstock for hydrogen production. The carbon intensity of the fuel is less than 11 gCO.sub.2-eq/MJ, at least in part because carbon dioxide removed from the biogas and carbon dioxide from hydrogen production is captured and stored.

Treatment of Sour Natural Gas

A system and method for treating natural gas, including producing natural gas from a subterranean formation via a wellhead system to a nonthermal plasma (NTP) catalytic unit, converting by the NTP unit carbon dioxide (CO.sub.2) and hydrogen sulfide (H.sub.2S) in the natural gas into carbon monoxide (CO), elemental sulfur (S), and hydrogen (H.sub.2), and removing the elemental sulfur as liquid elemental sulfur to give treated natural gas. The NTP unit may convert methane (CH.sub.4) in the natural gas to heavier hydrocarbons.