A cooling pond system and related methods of improving cooling performance in a cooling pond system using one or more submerged dams to increase cooling performance within the cooling pond system, and increase salt precipitation or recovery. The inclusion of one or more submerged dams within an existing cooling pond system can reduce an outflow temperature by 1-5 F. as compared to the same cooling pond system without any submerged dams. In addition or alternatively, pond depth can be controlled to enhance flow mixing and convection cooling. As the temperature is reduced throughout the cooling pond system, more potassium containing salts are precipitated form the brine solution resulting in increased production or recovery within the same cooling footprint.

A method of forming lithium carbonate from a lithium-bearing solution including: evaporating the lithium-bearing solution to precipitate a first group of impurities; removing the first group of impurities to form a first purified solution; and performing a flash crystallisation step within a predetermined temperature range to crystallise a second group of impurities from the first purified solution; removing the second group of impurities from the first solution to form a second purified solution, wherein at least 90 wt % of lithium is recovered from the first purified solution; and reacting the second purified solution with a metal carbonate to form lithium carbonate of at least 90 wt % purity.

A method of forming lithium carbonate from a lithium-bearing solution including: evaporating the lithium-bearing solution to precipitate a first group of impurities; removing the first group of impurities to form a first purified solution; and performing a flash crystallisation step within a predetermined temperature range to crystallise a second group of impurities from the first purified solution; removing the second group of impurities from the first solution to form a second purified solution, wherein at least 90 wt % of lithium is recovered from the first purified solution; and reacting the second purified solution with a metal carbonate to form lithium carbonate of at least 90 wt % purity.

The invention provides a method of producing a carbonate or a bicarbonate of an alkali metal, in solid form, from a sulphate of the alkali metal. The method includes, in a first reaction step, reacting, in aqueous medium, a sulphate of an alkali metal with one or more alkaline earth metal sulphides, thus forming an aqueous solution of one or more sulphides of the alkali metal and one or more sulphates of the alkaline earth metal in solid form. The method also includes, in a second reaction step, in the aqueous solution of one or more sulphides of the alkali metal, reacting the one or more sulphides of the alkali metal with carbon dioxide (CO.sub.2) in gaseous form, thus forming an aqueous solution of a bicarbonate of the alkali metal and gaseous hydrogen sulphide. The method further includes, in a recovery step, recovering a carbonate or the bicarbonate of the alkali metal, in solid form, from the aqueous solution of the bicarbonate of the alkali metal.

A method for preparing alkali metal bicarbonate particles by crystallization from an alkali metal carbonate and/or bicarbonate solution with an additive present in the solution, chosen from among sulfates, sulfonates, polysulfonates, amines, hydroysultaines, polycarboxylates, polysaccharides, polyethers and ether-phenols, alkali metal hexametaphosphate, phosphates, sulfosuccinates, amidosulfonates, amine sulfonates, preferably chosen from among polysaccharides, and such that the additive is present in the solution at a concentration of at least 1 ppm and preferably at most 200 ppm.

A method for preparing alkali metal bicarbonate particles by crystallization from an alkali metal carbonate and/or bicarbonate solution with an additive present in the solution, chosen from among sulfates, sulfonates, polysulfonates, amines, hydroysultaines, polycarboxylates, polysaccharides, polyethers and ether-phenols, alkali metal hexametaphosphate, phosphates, sulfosuccinates, amidosulfonates, amine sulfonates, preferably chosen from among polysaccharides, and such that the additive is present in the solution at a concentration of at least 1 ppm and preferably at most 200 ppm.

The present invention relates to a process for producing sodium bicarbonate crystals. Sodium carbonate derived from TRONA ore is mixed with a treated mother liquor produced in a downstream process to form a sodium carbonate solution. The sodium carbonate solution is subjected to a crystallization process that produces sodium bicarbonate crystals. The sodium bicarbonate crystals are separated from the sodium carbonate solution to form a mother liquor that includes silica. To remove the silica in the mother liquor, the mother liquor is directed to a reactor where an aluminum salt is mixed with the mother liquor to precipitate hydrous aluminum oxide which adsorbs silica thereon. The hydrous aluminum oxide with adsorbed silica is removed from the mother liquor. This produces the treated mother liquor that is mixed with the sodium carbonate and which forms the sodium carbonate solutions.

The present invention relates to a process for producing sodium bicarbonate crystals. Sodium carbonate derived from TRONA ore is mixed with a treated mother liquor produced in a downstream process to form a sodium carbonate solution. The sodium carbonate solution is subjected to a crystallization process that produces sodium bicarbonate crystals. The sodium bicarbonate crystals are separated from the sodium carbonate solution to form a mother liquor that includes silica. To remove the silica in the mother liquor, the mother liquor is directed to a reactor where an aluminum salt is mixed with the mother liquor to precipitate hydrous aluminum oxide which adsorbs silica thereon. The hydrous aluminum oxide with adsorbed silica is removed from the mother liquor. This produces the treated mother liquor that is mixed with the sodium carbonate and which forms the sodium carbonate solutions.

The present disclosure relates to a method for recovery of valuable metals and a zeolite-containing material from a waste cathode material reaction vessel, in which valuable metals and a zeolite-containing material are recovered from a waste cathode material reaction vessel being discarded, and recycled as resources, thus reducing waste from the waste cathode material reaction vessel.

A method of concentrating and/or producing lithium hydroxide in an evaporator entails feeding a stream comprising lithium, hydroxide and carbonate to the evaporator. In the evaporator, the feed is concentrated to form lithium hydroxide and lithium carbonate crystals. Further, the method entails reducing the tendency of lithium carbonate to scale the evaporator by increasing the concentration of lithium carbonate crystals in the evaporator by: (1) clarifying at least a portion of the concentrate in the evaporator to form a clarified solution; and (2) discharging the clarified solution as a clarified solution stream from the evaporator.