A method of producing a highly-pure aluminum hydroxide, comprising the following steps: (1) reacting alcohol with metal aluminum to produce aluminum alkoxide, then hydrolyzing the aluminum alkoxide with water to produce an aluminum hydroxide slurry and an alcohol, filtering the aluminum hydroxide slurry, washing a resulting filter cake with water to remove the alcohol trapped therein, and drying the filter cake after the water washing to produce an aluminum hydroxide powder, (2) sending the alcohol-containing water produced in step (1) to an alcohol extraction unit for separating water and alcohol through extraction, and sending the separated water back to step (1) for recycling, (3) dehydrating the hydrous alcohol produced by hydrolyzing the aluminum alkoxide in step (1) before using it as the raw materials for reacting metal aluminum with alcohol to produce aluminum alkoxide in step (1). The method can improve the recovery of alcohol, reduce the production cost of a highly-pure aluminum hydroxide, improve the purity of aluminum oxide and achieve a zero discharge of sewage by recycling water.

A method of producing a highly-pure aluminum hydroxide, comprising the following steps: (1) reacting alcohol with metal aluminum to produce aluminum alkoxide, then hydrolyzing the aluminum alkoxide with water to produce an aluminum hydroxide slurry and an alcohol, filtering the aluminum hydroxide slurry, washing a resulting filter cake with water to remove the alcohol trapped therein, and drying the filter cake after the water washing to produce an aluminum hydroxide powder, (2) sending the alcohol-containing water produced in step (1) to an alcohol extraction unit for separating water and alcohol through extraction, and sending the separated water back to step (1) for recycling, (3) dehydrating the hydrous alcohol produced by hydrolyzing the aluminum alkoxide in step (1) before using it as the raw materials for reacting metal aluminum with alcohol to produce aluminum alkoxide in step (1). The method can improve the recovery of alcohol, reduce the production cost of a highly-pure aluminum hydroxide, improve the purity of aluminum oxide and achieve a zero discharge of sewage by recycling water.

A method comprising contacting high-purity acid, high-purity aluminum, and high-purity water to form a first solution in a heated non-contaminating vessel, wherein the aluminum is employed in at least a stoichiometric amount relative to the acid, heating the first solution in a non-contaminating container, to provide a mother liquor and solid aluminum salts, separating the solid aluminum salts from the mother liquor, heating the solid aluminum salts in a non-contaminating crucible, to provide alpha aluminum oxide, and, optionally, washing the alpha aluminum oxide with high-purity water after some or all of the heating of the solid aluminum salts to provide the alpha aluminum oxide.

A method comprising contacting high-purity acid, high-purity aluminum, and high-purity water to form a first solution in a heated non-contaminating vessel, wherein the aluminum is employed in at least a stoichiometric amount relative to the acid, heating the first solution in a non-contaminating container, to provide a mother liquor and solid aluminum salts, separating the solid aluminum salts from the mother liquor, heating the solid aluminum salts in a non-contaminating crucible, to provide alpha aluminum oxide, and, optionally, washing the alpha aluminum oxide with high-purity water after some or all of the heating of the solid aluminum salts to provide the alpha aluminum oxide.

A method for producing hydrogen gas, heat and an oxide component using a water splitting process is disclosed. The method involves providing a dry first chamber containing a passivating-oxide preventing reagent that receives a solid material feedstock and dissolves the solid material feedstock in the passivating-oxide preventing reagent. The passivating-oxide preventing reagent becomes saturated with the solid material in the first chamber and is then transferred to a second chamber without contact with water. In the second chamber, the solid material saturated in the passivating-oxide preventing reagent reacts with the water so as to generate hydrogen gas, an oxide component and heat. Following the reaction, the solid material depleted passivating-oxide preventing reagent and water is recycled to be re-used in the water splitting process.

A method for producing hydrogen gas, heat and an oxide component using a water splitting process is disclosed. The method involves providing a dry first chamber containing a passivating-oxide preventing reagent that receives a solid material feedstock and dissolves the solid material feedstock in the passivating-oxide preventing reagent. The passivating-oxide preventing reagent becomes saturated with the solid material in the first chamber and is then transferred to a second chamber without contact with water. In the second chamber, the solid material saturated in the passivating-oxide preventing reagent reacts with the water so as to generate hydrogen gas, an oxide component and heat. Following the reaction, the solid material depleted passivating-oxide preventing reagent and water is recycled to be re-used in the water splitting process.

A method is presented for producing hollow microspheres of metal oxides (HMOMS) and/or hollow metal silicates microspheres (HMSMS) in a transforming solution. The transforming solution contains an atom M, or an M-ion, or a radical containing M. M in the transforming solution has the thermodynamic ability to replace silicon atoms in hollow silica microspheres (HSMS) and/or hollow glass microspheres (HGMS). The maximum temperature for transformation is set by the chemical physical properties of the transforming solution, and the viscosity of the silica in the walls of the HSMS and/or the glass in the walls of the HGMS. Viscosity, of enough magnitude, helps retain the desired shape of the hollow sphere as it is transformed to HMOMS and/or HMSMS. Non-spherical shapes can be produced by increasing the transformation temperature whereby the viscosity of the walls of the HSMS and/or the HGMS is reduced. Transformation can take place at a single temperature or at several temperatures, each temperature for a separate hold time.

Methods are presented for: 1. production of micro composite castings and continuous production of sheets of micro composites, both consisting of hollow spheres in a matrix, 2. harvesting of HMOMS and HMSMS, and 3. specialty castings for anisotropic properties using 3-dimensional printing

A method is presented for producing hollow microspheres of metal oxides (HMOMS) and/or hollow metal silicates microspheres (HMSMS) in a transforming solution. The transforming solution contains an atom M, or an M-ion, or a radical containing M. M in the transforming solution has the thermodynamic ability to replace silicon atoms in hollow silica microspheres (HSMS) and/or hollow glass microspheres (HGMS). The maximum temperature for transformation is set by the chemical physical properties of the transforming solution, and the viscosity of the silica in the walls of the HSMS and/or the glass in the walls of the HGMS. Viscosity, of enough magnitude, helps retain the desired shape of the hollow sphere as it is transformed to HMOMS and/or HMSMS. Non-spherical shapes can be produced by increasing the transformation temperature whereby the viscosity of the walls of the HSMS and/or the HGMS is reduced. Transformation can take place at a single temperature or at several temperatures, each temperature for a separate hold time.

Methods are presented for: 1. production of micro composite castings and continuous production of sheets of micro composites, both consisting of hollow spheres in a matrix, 2. harvesting of HMOMS and HMSMS, and 3. specialty castings for anisotropic properties using 3-dimensional printing

This application discloses methods and processes for preparation of high purity aluminum hydroxide and high purity aluminum oxide. The method of preparing high purity aluminum hydroxide involves reacting aluminum with water in the presence of one or more catalysts and one or more complexing agents that can react with non-aluminum metal impurities to form soluble complexes for effective removal through rinsing.

This application discloses methods and processes for preparation of high purity aluminum hydroxide and high purity aluminum oxide. The method of preparing high purity aluminum hydroxide involves reacting aluminum with water in the presence of one or more catalysts and one or more complexing agents that can react with non-aluminum metal impurities to form soluble complexes for effective removal through rinsing.