Patent classifications
C01F11/181
CALCIUM CARBONATE WITH CONTROLLED PARTICLE MORPHOLOGY, METHOD FOR PRODUCING THE SAME, AND CRYSTAL GROWTH METHOD
Provided is a calcium carbonate that comprises crystals having a particular shape and structure and has a nano-order average particle size. Provided are a method for producing a calcium carbonate that comprises crystals having a particular shape and structure and has an average particle size in a particular range and a crystal growth method. The calcium carbonate has the calcite structure, has a BET specific surface area of 2 to 50 m.sup.2/g, has a number-based average particle size of 30 nm to 1.0 μm as determined by electron microscopy, and partially comprises substantially ring-like particles.
SINGLE-STEP LOW-TEMPERATURE CALCIUM CARBONATE PRODUCTION THROUGH CARBON DIOXIDE SEQUESTRATION OF MINERAL MATERIALS TO MAKE CONCRETE
The disclosure herein sets forth processes and compositions for producing carbonated materials comprising calcium carbonates through a mechanochemical process. The present disclosure concerns the production of calcium carbonate by sequestrating CO.sub.2. Certain processes herein include providing alkaline-rich mineral materials that include carbonatable solid wastes such as lime kiln dust, cement kiln dust, and coal combustion residues, and simultaneously fractioning the alkaline-rich mineral materials, while contacting the alkaline-rich mineral materials with a CO.sub.2-containing gas in carbonation reactor at low temperature and ambient pressure. In some embodiments, the alkaline-rich mineral materials are partially carbonated before being used in the processes disclosed herein. After contacting the alkaline-rich mineral materials with a CO.sub.2-containing gas in carbonation reactor at low temperature and ambient pressure, solid calcium carbonate is produced. In aqueous reactors, the solid calcium carbonate is filtered from a solution in which it precipitated, and the remaining solution includes hydroxide as well as alkaline metal ions. The solution filtered from the solid calcium carbonate can be sequentially contacted with a CO.sub.2-containing gas stream to precipitate additional calcium carbonate. The carbonated materials formed from these processes can be used in the form of a slurry, as a moist powder, as a dried powder, as a reactive filler or as a supplementary cementitious material in a mixture that is used to make concrete.
PROCESS FOR HYBRID CARBON CAPTURE AND MINERALIZATION
The principal approaches to reducing the effects of global warming seek to slow the increase in atmospheric CO2 levels as a result of fossil fuel combustion for energy production and transportation. A process for hybrid carbon capture and mineralization are disclosed. The process utilizes both flue gas from (e.g., power plants) and reject brine from (e.g., desalination process). The process includes providing flue gas to react with an amine solution to produce carbamate; processing the carbamate in a reactor to regenerate amine and to produce a carbonate; treating reject brine to provide a ready-made brine for carbonation reaction; and processing the carbamate with salt from treating the brine to produce a carbonate.
Methods of treating metal carbonate salts
A method of treating a metal carbonate salt includes hydrolyzing a metal halide salt to form a hydrohalic acid and a hydroxide salt of the metal in the metal halide salt. The metal includes an alkaline earth metal or an alkali metal. The method includes reacting the hydrohalic acid with the metal carbonate salt, wherein the metal carbonate salt is a carbonate salt of the alkaline earth metal or alkali metal, to form CO.sub.2 and the metal halide salt. At least some of the metal halide salt formed from the reacting of the hydrohalic acid with the metal carbonate salt is recycled as at least some of the metal halide salt in the hydrolyzing of the metal halide salt to form the hydrohalic acid and the hydroxide salt.
METHOD AND APPARATUS FOR PRODUCING CARBONATE SALTS
Carbonate salts are efficiently produced from carbon dioxide in exhaust gas. The method for producing carbonate salts includes an atomizing step that forms an aqueous alkaline solution mist with an atomizer; a mixing step that mixes exhaust gas with the aqueous alkaline solution mist produced in the atomizing step to absorb exhaust gas carbon dioxide in the mist and combine mist positive ions with the carbon dioxide to produce mist that contains carbonate salt; and a separating step that separates the mist that contains carbonate salt produced in the mixing step from exhaust gas.
Method For Manufacturing Ammonium Sulphate And Calcium Carbonate From Phosphogypsum
The invention relates to a method for manufacturing ammonium sulphate and calcium carbonate from phosphogypsum, characterised in that it comprises the following steps: —dispersing phosphogypsum in water to form a phosphogypsum liquid suspension, —sparging gaseous carbon dioxide and gaseous ammonia in the phosphogypsum liquid suspension to precipitate calcium carbonate, —filtering the phosphogypsum liquid suspension to produce a filtrate comprising ammonium sulphate, and a solid residue comprising the calcium carbonate precipitate, —evaporating the filtrate to produce ammonium sulphate and drying the solid residue to produce calcium carbonate.
LI RECOVERY PROCESSES AND ONSITE CHEMICAL PRODUCTION FOR LI RECOVERY PROCESSES
In this disclosure, a process of recycling acid, base and the salt reagents required in the Li recovery process is introduced. A membrane electrolysis cell which incorporates an oxygen depolarized cathode is implemented to generate the required chemicals onsite. The system can utilize a portion of the salar brine or other lithium-containing brine or solid waste to generate hydrochloric or sulfuric acid, sodium hydroxide and carbonate salts. Simultaneous generation of acid and base allows for taking advantage of both chemicals during the conventional Li recovery from brines and mineral rocks. The desalinated water can also be used for the washing steps on the recovery process or returned into the evaporation ponds. The method also can be used for the direct conversion of lithium salts to the high value LiOH product. The method does not produce any solid effluent which makes it easy-to-adopt for use in existing industrial Li recovery plants.
Permanent storage of carbon dioxide
Disclosed is a method for fast and cost-efficient preparation of ikaite crystals. The method comprises contacting an alkaline aqueous solution, which comprises carbonate and bicarbonate ions, with a water solution, which comprises Ca.sup.2+, at a temperature not exceeding 15° C., wherein contact between the alkaline aqueous solution and the water solution takes place at a permeable or porous surface, through which either solution is fed to the other at a flow rate facilitating formation of ikaite crystals. Also disclosed is system for carrying out the ikaite preparation process. The process and system provides a cost efficient and effective means for capture and storage of carbon dioxide.
Method of extracting and carbonating calcium from alkaline industrial waste or by-product materials
The present invention concerns a process for producing calcium carbonate from a calcium-containing alkaline slag material, the process containing the steps of extracting the alkaline slag material in a series of extraction steps, including at least 2 extraction steps, using extraction solvent(s) containing salt in an aqueous solution, whereby a calcium-containing filtrate and a residual slag is formed in each extraction step, separating the residual slag from the filtrate after each extraction step, carrying each residual slag to the following extraction in the series of extractions, to be used as raw material in said following extraction, and discarding the residual slag separated from the last extraction, carrying each filtrate to the previous extraction in the series of extractions, to be used as extraction solvent in said previous extraction, and carrying the first filtrate, separated from the first extraction step, to a carbonating step, carbonating calcium as calcium carbonate from the first filtrate, the first filtrate also used as the carbonation solvent, and using a carbonation gas, whereby calcium carbonate precipitates, separating and recovering the calcium carbonate from the remaining carbonation solvent, and recycling the remaining carbonation solvent to the last extraction step in the series of extraction steps, to be used as extraction solvent.
METHOD FOR CARBON DIOXIDE CAPTURE AND SEQUESTRATION USING ALKALINE INDUSTRIAL WASTES
A method of sequestering gaseous carbon dioxide in which an oxide is carbonated by contacting it with a first aqueous carbonate solution to convert a portion of the oxide into a carbonate, which precipitates from solution. By converting the oxide to a solid carbonate, the CO.sub.2 from the first carbonate solution is sequestered into the precipitate. At the same time, an aqueous hydroxide solution is formed. The aqueous hydroxide solution is contacted with gaseous carbon dioxide which sequesters the gaseous CO.sub.2 into a second aqueous carbonate solution. The second solution so generated is then recycled back into the process and used to convert the oxide into the precipitated carbonate.