A thermochemical regenerator system is operated without encountering accumulation of unwanted solids on the interior surfaces of the passages through which flue gas passes.

Processes of controlling submerged combustion melters, and systems for carrying out the methods. One process includes feeding vitrifiable material into a melter vessel, the melter vessel including a fluid-cooled refractory panel in its floor, ceiling, and/or sidewall, and heating the vitrifiable material with a burner directing combustion products into the melting zone under a level of the molten material in the zone. Burners impart turbulence to the molten material in the melting zone. The fluid-cooled refractory panel is cooled, forming a modified panel having a frozen or highly viscous material layer on a surface of the panel facing the molten material, and a sensor senses temperature of the modified panel using a protected thermocouple positioned in the modified panel shielded from direct contact with turbulent molten material. Processes include controlling the melter using the temperature of the modified panel. Other processes and systems are presented.

Method of producing molten glass and system therefor, including providing a glass melting furnace configured to melt a glass sample, the glass sample including glass batch material including soda ash, or cullet or post-consumer cullet, or any combination of batch material, cullet and post-consumer cullet. The method includes introducing glass sample into a chamber of a rotary drum heat exchanger having at least one heat exchange tube; introducing the exhaust gas into the tube; causing a transfer of heat from the exhaust gas in the tube to the glass sample in the chamber to volatilize any organic impurities in the glass sample, heat the glass sample and evaporate water from the glass sample to dry it, the evaporated water forming water vapor in the chamber; contacting the dried sample with the water vapor; and discharging the dried sample from the rotary drum heat exchanger and introducing it into the furnace.

Gaseous combustion products from a glassmelting furnace after being passed through a regenerator are used to heat glassmaking feed material and pyrolyze organic material on the feed material. Gaseous pyrolysis products and the combustion products are combined with reforming fuel and passed through a regenerator heated in a previous cycle to form syngas which is fed into the furnace and combusted.

The present invention relates to an apparatus and a method of making a mineral melt, the method comprising the steps of providing a circulating combustion chamber (1); injecting fuel, preheated mineral material and combustion gas into the circulating combustion chamber (1); combusting the fuel in the circulating combustion chamber (1) thereby melting the mineral material to form a mineral melt and generating exhaust gases; separating the exhaust gases from the mineral melt, collecting the mineral melt (9) and passing the exhaust gases (10) to a heat exchange system, the method being characterised in that the mineral material comprises a first mineral material and a second mineral material wherein the first mineral material has a higher sintering temperature than the second mineral material and the first and second mineral materials are provided separately to the heat exchange system, wherein the first mineral material is preheated through contact with the exhaust gases and subsequently the second mineral material is preheated through contact with the exhaust gases and the preheated first mineral material.

A glass furnace includes a furnace chamber including a side wall and a bottom wall and containing a pool of glass melt having a melt level. A batch feed hopper is adjacent to the side wall of the furnace chamber to supply batch material under gravity to a bottom of the hopper. A feed opening is in the side wall of the furnace chamber and feeds batch material from the bottom of the hopper to the pool of glass melt below the melt level. A conveyor is proximate the bottom wall of the hopper and feeds the batch material from the bottom of the hopper through the feed opening and into the furnace chamber.

Method of producing molten glass and system therefor, including providing a glass melting furnace configured to melt a glass sample, the glass sample including glass batch material including soda ash, or cullet or post-consumer cullet, or any combination of batch material, cullet and post-consumer cullet. The method includes introducing glass sample into a chamber of a rotary drum heat exchanger having at least one heat exchange tube; introducing the exhaust gas into the tube; causing a transfer of heat from the exhaust gas in the tube to the glass sample in the chamber to volatilize any organic impurities in the glass sample, heat the glass sample and 10 evaporate water from the glass sample to dry it, the evaporated water forming water vapor in the chamber; contacting the dried sample with the water vapor; and discharging the dried sample from the rotary drum heat exchanger and introducing it into the furnace.

A melter apparatus includes a floor, a ceiling, and a wall connecting the floor and ceiling at a perimeter of the floor and ceiling, a melting zone being defined by the floor, ceiling and wall, the melting zone having a feed inlet and a molten glass outlet positioned at opposing ends of the melting zone. Melter apparatus include an exit end having a melter exit structure for discharging turbulent molten glass formed by one or more submerged combustion burners, the melter exit structure fluidly and mechanically connecting the melter vessel to a molten glass conditioning channel. The melter exit structure includes a fluid-cooled transition channel configured to form a frozen glass layer or highly viscous glass layer, or combination thereof, on inner surfaces of the fluid-cooled transition channel and thus protect the melter exit structure from mechanical energy imparted from the melter vessel to the melter exit structure.

A glass furnace includes a furnace chamber for containing glass melt and a conveyor for receiving glass batch material and feeding the glass batch material to the furnace chamber. A dam wall is disposed with respect to the conveyor such that batch material from the conveyor must flow upward over the dam wall before entering the furnace chamber. The top of the dam wall may be below the level of the melt pool in the furnace chamber.

A glass furnace includes a furnace chamber including a side wall and a bottom wall and containing a pool of glass melt having a melt level. A batch feed hopper is adjacent to the side wall of the furnace chamber to supply batch material under gravity to a bottom of the hopper. A feed opening is in the side wall of the furnace chamber and feeds batch material from the bottom of the hopper to the pool of glass melt below the melt level. A conveyor is proximate the bottom wall of the hopper and feeds the batch material from the bottom of the hopper through the feed opening and into the furnace chamber.