A submerged combustion melter includes a floor, a roof, and a sidewall structure connecting the floor and roof defining an internal space. A first portion of the internal space defines a melting zone, and a second portion defines a fining zone immediately downstream of the melting zone. One or more combustion burners in either the floor, roof, the sidewall structure, or any combination of these, are configured to emit the combustion gases from a position under a level of, and positioned to transfer heat to and produce, a turbulent molten mass of glass containing bubbles in the melting zone. The fining zone is devoid of combustion burners or other apparatus or components that would increase turbulence above that in the melting zone. The melter may include a treating zone that stabilizes or destabilizes bubbles and/or foam. Processes of using the melters are a feature of the disclosure.

A submerged combustion melter includes a floor, a roof, and a sidewall structure connecting the floor and roof defining an internal space. A first portion of the internal space defines a melting zone, and a second portion defines a fining zone immediately downstream of the melting zone. One or more combustion burners in either the floor, roof, the sidewall structure, or any combination of these, are configured to emit the combustion gases from a position under a level of, and positioned to transfer heat to and produce, a turbulent molten mass of glass containing bubbles in the melting zone. The fining zone is devoid of combustion burners or other apparatus or components that would increase turbulence above that in the melting zone. The melter may include a treating zone that stabilizes or destabilizes bubbles and/or foam. Processes of using the melters are a feature of the disclosure.

A glass melting plant refiner for thermal post-treatment of a glass melt containing bubbles, in particular for the production of fiberglass. To reduce the glass melt bubble content produced by submerged combustion burners, a refiner forms a glass melt tank, the glass melt flowing through the tank in a transport direction. The tank has a floor, side walls and a superstructure. A barrier, forming a raised floor part, runs essentially in the transport direction. The barrier forms, at each lateral side, a channel-shaped constriction with the side walls, a width of each constriction transverse to the transport direction being at most 0.45 times the tank width. At least one first fossil fuel heater heats the glass melt from above. At least one second electrical heating device, in each side wall and/or in the floor of the tank in the region of each constriction, extends into the glass melt.

A glass fining system, multi-stage vacuum housing, and method are disclosed. The glass fining system includes a multi-stage vacuum housing comprising a first melt receipt tank configured to receive molten material, where the first melt receipt tank is disposed in a first vacuum chamber; a first refining channel configured to flow the molten material from the first melt receipt tank through a second vacuum chamber; a second melt receipt tank configured to receive the molten material from the first refining channel, where the second melt receipt tank is disposed in a third vacuum chamber; and a second refining channel configured to flow the molten material from the second melt receipt tank and through a fourth vacuum chamber; and a glass melter coupled to the multi-stage vacuum housing.

Submerged combustion methods and systems including a melter equipped with an exhaust passage through the ceiling or the sidewall having an aggregate hydraulic diameter. Submerged combustion burners configured to create turbulent conditions in substantially all of the material being melted, and produce ejected portions of melted material. An exhaust structure including a liquid-cooled exhaust structure defining a liquid-cooled exhaust chamber having a cross-sectional area greater than that of the exhaust stack but less than the melter. The exhaust passage and liquid-cooled exhaust structure configured to maintain temperature and pressure of the exhaust, and exhaust velocity through the exhaust passage and the exhaust structure, at values sufficient to prevent the ejected material portions of melted material from being propelled out of the exhaust structure as solidified material, and maintain any molten materials contacting the first interior surface molten so that it flows down the first interior surface into the melter.

Submerged combustion methods and systems including a melter equipped with an exhaust passage through the ceiling or the sidewall having an aggregate hydraulic diameter. Submerged combustion burners configured to create turbulent conditions in substantially all of the material being melted, and produce ejected portions of melted material. An exhaust structure including a liquid-cooled exhaust structure defining a liquid-cooled exhaust chamber having a cross-sectional area greater than that of the exhaust stack but less than the melter. The exhaust passage and liquid-cooled exhaust structure configured to maintain temperature and pressure of the exhaust, and exhaust velocity through the exhaust passage and the exhaust structure, at values sufficient to prevent the ejected material portions of melted material from being propelled out of the exhaust structure as solidified material, and maintain any molten materials contacting the first interior surface molten so that it flows down the first interior surface into the melter.

Submerged combustion methods and systems including a melter equipped with an exhaust passage through the ceiling or the sidewall having an aggregate hydraulic diameter. Submerged combustion burners configured to create turbulent conditions in substantially all of the material being melted, and produce ejected portions of melted material. An exhaust structure including a liquid-cooled exhaust structure defining a liquid-cooled exhaust chamber having a cross-sectional area greater than that of the exhaust stack but less than the melter. The exhaust passage and liquid-cooled exhaust structure configured to maintain temperature and pressure of the exhaust, and exhaust velocity through the exhaust passage and the exhaust structure, at values sufficient to prevent the ejected material portions of melted material from being propelled out of the exhaust structure as solidified material, and maintain any molten materials contacting the first interior surface molten so that it flows down the first interior surface into the melter.

Submerged combustion methods and systems including a melter equipped with an exhaust passage through the ceiling or the sidewall having an aggregate hydraulic diameter. Submerged combustion burners configured to create turbulent conditions in substantially all of the material being melted, and produce ejected portions of melted material. An exhaust structure including a liquid-cooled exhaust structure defining a liquid-cooled exhaust chamber having a cross-sectional area greater than that of the exhaust stack but less than the melter. The exhaust passage and liquid-cooled exhaust structure configured to maintain temperature and pressure of the exhaust, and exhaust velocity through the exhaust passage and the exhaust structure, at values sufficient to prevent the ejected material portions of melted material from being propelled out of the exhaust structure as solidified material, and maintain any molten materials contacting the first interior surface molten so that it flows down the first interior surface into the melter.

A prefiner (28) is described and includes a chamber (34) for receiving molten glass exiting a submerged combustion melter. The prefiner (28) also includes a foam breaker (36) and an exit conduit (38). The molten glass holding chamber includes a top portion (42), a bottom portion (40), and an enclosing sidewall (44). The top portion (42) includes an opening to accommodate the foam breaker (36), which is positioned to break the glass bubbles within the chamber. The exit conduit (38) resides within the chamber (34) and is in fluid communication with an outlet (68) in the sidewall (44). The exit conduit (38) is positioned to permit molten glass to flow from the lower section of the chamber to the outlet (68) and to the next stage of processing, typically a finer.

A prefiner (28) is described and includes a chamber (34) for receiving molten glass exiting a submerged combustion melter. The prefiner (28) also includes a foam breaker (36) and an exit conduit (38). The molten glass holding chamber includes a top portion (42), a bottom portion (40), and an enclosing sidewall (44). The top portion (42) includes an opening to accommodate the foam breaker (36), which is positioned to break the glass bubbles within the chamber. The exit conduit (38) resides within the chamber (34) and is in fluid communication with an outlet (68) in the sidewall (44). The exit conduit (38) is positioned to permit molten glass to flow from the lower section of the chamber to the outlet (68) and to the next stage of processing, typically a finer.