In illustrative implementations of this invention, a crucible kiln heats glass such that the glass becomes or remains molten. A nozzle extrudes the molten glass while one or more actuators actuate movements of the nozzle, a build platform or both. A computer controls these movements such that the extruded molten glass is selectively deposited to form a 3D glass object. The selective deposition of molten glass occurs inside an annealing kiln. The annealing kiln anneals the glass after it is extruded. In some cases, the actuators actuate the crucible kiln and nozzle to move in horizontal x, y directions and actuate the build platform to move in a z-direction. In some cases, fluid flows through a cavity or tubes adjacent to the nozzle tip, in order to cool the nozzle tip and thereby reduce the amount of glass that sticks to the nozzle tip.

In illustrative implementations of this invention, a crucible kiln heats glass such that the glass becomes or remains molten. A nozzle extrudes the molten glass while one or more actuators actuate movements of the nozzle, a build platform or both. A computer controls these movements such that the extruded molten glass is selectively deposited to form a 3D glass object. The selective deposition of molten glass occurs inside an annealing kiln. The annealing kiln anneals the glass after it is extruded. In some cases, the actuators actuate the crucible kiln and nozzle to move in horizontal x, y directions and actuate the build platform to move in a z-direction. In some cases, fluid flows through a cavity or tubes adjacent to the nozzle tip, in order to cool the nozzle tip and thereby reduce the amount of glass that sticks to the nozzle tip.

The present disclosure provides an apparatus for eliminating a heterogeneous glass present in the top surface of a molten glass effectively, and a melting furnace and a glass manufacturing apparatus comprising the same. The apparatus for eliminating a heterogeneous glass according to one aspect of the present disclosure comprises a storage bath having an inlet and an outlet to receive a molten glass fed into the inlet and to discharge the received molten glass through the outlet, and an evacuating opening formed on the top of the storage bath, the evacuating opening allowing the received molten glass to overflow; a first gate being mounted close to the outlet of the storage bath to adjust an open area, thereby controlling the flow rate of the molten glass to be discharged through the outlet; and a second gate being mounted close to the inlet of the storage bath to control the height of the molten glass received in the storage bath at the section in which the evacuating opening is formed.

A delivery conduit system for a glass manufacturing apparatus, the conduit system including a drain assembly configured to allow draining molten glass from the delivery conduit system. The drain assembly includes heating means and cooling means that can open a drain flow of molten glass from components of the conduit system and shut off flow to the forming body by selectively modifying the fluid impedance presented to the molten glass by the drain assembly.

Method for removing bubbles from a molten substrate. The molten substrate from a furnace passes through a downtube to reach additional manufacturing tools, such as an extrusion bushing. One or more ultrasonic sensors are arranged along the downtube. The ultrasonic sensor(s) transmit ultrasonic energy into the molten substrate and measure a characteristic of the ultrasonic energy, such as a propagation time for the ultrasonic energy to be reflected back to the ultrasonic sensor(s). A bubble is detected when a change in the Characteristic of the ultrasonic energy is detected. When a bubble is detected, flow through the downtube is diverted to a duct to remove a slug of molten substrate that includes the bubble.

Processes and systems for producing molten glass using submerged combustion melters, including densifying an initial composition comprising vitrifiable particulate solids and interstitial gas to form a densified composition comprising the solids by removing a portion of the interstitial gas from the composition. The initial composition is passed from an initial environment having a first pressure through a second environment having a second pressure higher than the first pressure to form a composition being densified. Any fugitive particulate solids escaping from the composition being densified are captured and recombined with the composition being densified to form the densified composition. The densified composition is fed into a feed inlet of a turbulent melting zone of a melter vessel and converted into turbulent molten material using at least one submerged combustion burner in the turbulent melting zone.

Processes and systems for producing molten glass using submerged combustion melters, including densifying an initial composition comprising vitrifiable particulate solids and interstitial gas to form a densified composition comprising the solids by removing a portion of the interstitial gas from the composition. The initial composition is passed from an initial environment having a first pressure through a second environment having a second pressure higher than the first pressure to form a composition being densified. Any fugitive particulate solids escaping from the composition being densified are captured and recombined with the composition being densified to form the densified composition. The densified composition is fed into a feed inlet of a turbulent melting zone of a melter vessel and converted into turbulent molten material using at least one submerged combustion burner in the turbulent melting zone.

A glass melt production apparatus, which comprises a melting vessel, a vacuum degassing apparatus, a first conducting pipe structure connecting the melting vessel and the vacuum degassing apparatus, and a second conducting pipe structure to introduce a glass melt to a forming means, provided downstream the vacuum degassing apparatus; the vacuum degassing apparatus having an uprising pipe through which the glass melt from the melting vessel ascends, a vacuum degassing vessel, and a downfalling pipe through which the glass melt from the vacuum degassing vessel descends; the flow path of the glass melt in the uprising pipe, the vacuum degassing vessel and the downfalling pipe being made of a refractory material; the first conducting pipe structure having an upstream pit to supply the glass melt to the uprising pipe; and the second conducting pipe structure having a downstream pit containing the glass melt from the downfalling pipe; the glass melt production apparatus further comprising a third conducting pipe structure connecting the upstream pit and the downstream pit; and the third conducting pipe structure having a closing means to shut off a flow of the glass melt in the third conducting pipe structure; the third conducting pipe structure or the closing means having a glass melt flow path for emergencies, which allows the glass melt to pass therethrough, depending on the height of a liquid level of the glass melt in the third conducting pipe structure in the vicinity of the closing means.

A device for flowing molten glass suitable for installation on a glass melting furnace, including: a flow channel including an outlet of given diameter; and a device for regulating flow of molten glass at an outlet of the flow channel, including: a removable plate including a through-orifice with an area smaller than an area of the outlet of the flow channel; and a movable shuttering mechanism configured to adjustably shutter the outlet of the flow channel or the through-orifice of the removable plate. The device allows a single furnace to be used for various types of glasses having very different viscosities.

A device for flowing molten glass suitable for installation on a glass melting furnace, including: a flow channel including an outlet of given diameter; and a device for regulating flow of molten glass at an outlet of the flow channel, including: a removable plate including a through-orifice with an area smaller than an area of the outlet of the flow channel; and a movable shuttering mechanism configured to adjustably shutter the outlet of the flow channel or the through-orifice of the removable plate. The device allows a single furnace to be used for various types of glasses having very different viscosities.