An optical lens molding device includes a raw material supplying unit for providing a solid-state optical material, a feeding unit for transporting the solid-state optical material along a feeding direction, a heating unit including a heating body and a heating conduit in spatial communication with the supplying unit for entering of the solid-state optical material, and a molding unit. The heating conduit has a downstream part extending in the heating body to heat and melt the solid-state optical material in the heating conduit into a fluid-state optical material. The molding unit defines a cavity and a sprue in communication between the cavity and the downstream part to permit the molten fluid-state optical material to be pressed by the solid-state optical material and to flow in and fill the cavity through the sprue.

An optical lens molding device includes a raw material supplying unit for providing a solid-state optical material, a feeding unit for transporting the solid-state optical material along a feeding direction, a heating unit including a heating body and a heating conduit in spatial communication with the supplying unit for entering of the solid-state optical material, and a molding unit. The heating conduit has a downstream part extending in the heating body to heat and melt the solid-state optical material in the heating conduit into a fluid-state optical material. The molding unit defines a cavity and a sprue in communication between the cavity and the downstream part to permit the molten fluid-state optical material to be pressed by the solid-state optical material and to flow in and fill the cavity through the sprue.

An injection molding method includes the steps of:(A) preparing a molding unit and an injection unit, the molding unit including a first mold having a protruding portion, and a second mold having a movable post cooperating with an inner peripheral surface thereof to define a cavity; (B) moving the molds toward each other until the protruding portion cooperates with the second mold to define a forming space; (C) activating the injection unit for injecting the molten optical material into the forming space; (D) cooling the molding unit; and (E) moving the molds away from each other and subsequently activating the movable post to push a solidified optical material out of the forming space.

Provided is a mold manufacturing method that is capable of manufacturing a mold of a complex shape particularly of an optical element with sufficient shape accuracy and within a relatively short time. This mold manufacturing method includes: a step for forming a base made of metal into a first shape through machining; a step for coating the base with a resin layer; a step for forming the resin layer into a second shape; and a step for forming the base into a third shape through dry-etching.

Systems and methods for texturing substrates (e.g., glass, metal, and the like) and the textured substrates produced using such systems and methods are disclosed. An exemplary textured substrate includes a surface having a portion with a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary system for texturing a substrate includes a plunger with a textured surface, where a portion of the textured surface has a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary method for texturing a substrate includes the steps of generating a pattern defining a texture, and 3-D printing the pattern on the substrate to form the texture.

In a method of making pixelated scintillators, an amorphous scintillator material in a molten state is pressed into a plurality of cavities defined by a plurality of walls of a mesh array. The molten scintillator material in the plurality of cavities is cooled to form a pixelated scintillator array. An x-ray imager including a pixelated scintillator is also described.

In a method of making pixelated scintillators, an amorphous scintillator material in a molten state is pressed into a plurality of cavities defined by a plurality of walls of a mesh array. The molten scintillator material in the plurality of cavities is cooled to form a pixelated scintillator array. An x-ray imager including a pixelated scintillator is also described.

A method includes depositing a glass frit on sidewalls of a plurality of cavities of a shaped article formed from a glass material, a glass ceramic material, or a combination thereof. The glass frit is heated to a firing temperature above a glass transition temperature of the glass frit to sinter the glass frit into a glaze disposed on the sidewalls of the plurality of cavities.

A microcrystalline glass and microcrystalline glass product with excellent mechanical properties, microcrystalline glass product, the components of which, expressed in weight percent, contain: SiO.sub.2: 65˜80%; Al.sub.2O.sub.3: below 5%; Li.sub.2O: 10˜25%; ZrO.sub.2: 5˜15%; P.sub.2O.sub.5: 1˜8%. Through the reasonable component design, the microcrystalline glass product has excellent mechanical properties.

Systems and methods for texturing substrates (e.g., glass, metal, and the like) and the textured substrates produced using such systems and methods are disclosed. An exemplary textured substrate includes a surface having a portion with a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary system for texturing a substrate includes a plunger with a textured surface, where a portion of the textured surface has a root-mean-square roughness between 40 to 1000 microns and an autocorrelation function greater than 0.5 for distances less than 50 microns. An exemplary method for texturing a substrate includes the steps of generating a pattern defining a texture, and 3-D printing the pattern on the substrate to form the texture.