The method for manufacturing a makeup brush includes: molding a ferrule and welding bristles to the ferrule. The ferrule includes a ferrule inner end; a ferrule outer end; a ferrule body; an interior; and a well. The well has a well base parallel to the ferrule outer end. The well base has an inner side and an outer side. The step of welding the bristles includes the steps of disposing the bristles in contact with the outer side of the well base and exposing the inner side of the well base to welding.

A brush head (32) including: a plurality of bristle tufts (21), each of which comprises a plurality of bristle strands having a free end (25) and a proximal end (23); a plurality of retention rings (50) each comprising an upper portion (51), a lower portion (53), an exterior wall (55) and an interior wall (57), and each configured to receive the proximal end of at least one of the plurality of bristle tufts, wherein at least one of the plurality of retention rings comprises a transverse projection (71, 72) extending from the exterior and/or interior wall of the retention ring; and an elastomeric matrix (30) comprising at least a portion of each of the plurality of retention rings and the proximal end of each of the plurality of bristle tufts.

A brush head (32) including: a plurality of bristle tufts (21), each of which comprises a plurality of bristle strands having a free end (25) and a proximal end (23); a plurality of retention rings (50) each comprising an upper portion (51), a lower portion (53), an exterior wall (55) and an interior wall (57), and each configured to receive the proximal end of at least one of the plurality of bristle tufts, wherein at least one of the plurality of retention rings comprises a transverse projection (71, 72) extending from the exterior and/or interior wall of the retention ring; and an elastomeric matrix (30) comprising at least a portion of each of the plurality of retention rings and the proximal end of each of the plurality of bristle tufts.

The method for manufacturing a makeup brush includes: molding a ferrule and welding bristles to the ferrule. The ferrule includes a ferrule inner end; a ferrule outer end; a ferrule body; an interior; and a well. The well has a well base parallel to the ferrule outer end. The well base has an inner side and an outer side. The step of welding the bristles includes the steps of disposing the bristles in contact with the outer side of the well base and exposing the inner side of the well base to welding.

Disclosed is a concept of a synthetic fiber substitute for pony hair, for use in cosmetic brushes or the like, made of PBT, with a mix of two diameters of fibers, 0.05 mm diameter and 0.07 mm diameter, with the ratio of the blend being 8:2 (8 parts 0.05 mm diameter and 2 parts 0.07 mm diameter). The tips used on both types of fibers is a short tip, and the wave characteristic of both types of fibers is small wave.

Disclosed is a concept of a synthetic fiber substitute for pony hair, for use in cosmetic brushes or the like, made of PBT, with a mix of two diameters of fibers, 0.05 mm diameter and 0.07 mm diameter, with the ratio of the blend being 8:2 (8 parts 0.05 mm diameter and 2 parts 0.07 mm diameter). The tips used on both types of fibers is a short tip, and the wave characteristic of both types of fibers is small wave.

The present invention provides a roll shaft having high corrosion resistance and rigidity against bending, and a brush roll comprising the roll shaft. The roll shaft 2 is for use in a brush roll 1 for brushing a strip of metal sheet. The roll shaft includes: a shaft body 7 to which multiple annular discs 4 having multiple brush bristles 5 implanted around the outer peripheral edge of the discs 4 are attached; key bases 8 attached to recessed grooves 72 provided on the outer peripheral edge of the shaft body 7, the key bases comprising keyways 80 into which insertion members 6 projecting from the inner peripheral edge of the annular discs 4 are fitted, and the key bases 8 comprising a corrosion-resistant metallic material, a corrosion-resistant alloy, or a corrosion-resistant resin material.

The present invention provides a roll shaft having high corrosion resistance and rigidity against bending, and a brush roll comprising the roll shaft. The roll shaft 2 is for use in a brush roll 1 for brushing a strip of metal sheet. The roll shaft includes: a shaft body 7 to which multiple annular discs 4 having multiple brush bristles 5 implanted around the outer peripheral edge of the discs 4 are attached; key bases 8 attached to recessed grooves 72 provided on the outer peripheral edge of the shaft body 7, the key bases comprising keyways 80 into which insertion members 6 projecting from the inner peripheral edge of the annular discs 4 are fitted, and the key bases 8 comprising a corrosion-resistant metallic material, a corrosion-resistant alloy, or a corrosion-resistant resin material.

A brush head (32) including: a plurality of bristle tufts (21), each of which comprises a plurality of bristle strands having a free end (25) and a proximal end (23); a plurality of retention rings (50) each comprising an upper portion (51), a lower portion (53), an exterior wall (55) and an interior wall (57), and each configured to receive the proximal end of at least one of the plurality of bristle tufts, wherein at least one of the plurality of retention rings comprises a transverse projection (71, 72) extending from the exterior and/or interior wall of the retention ring; and an elastomeric matrix (30) comprising at least a portion of each of the plurality of retention rings and the proximal end of each of the plurality of bristle tufts.

A brush head (32) including: a plurality of bristle tufts (21), each of which comprises a plurality of bristle strands having a free end (25) and a proximal end (23); a plurality of retention rings (50) each comprising an upper portion (51), a lower portion (53), an exterior wall (55) and an interior wall (57), and each configured to receive the proximal end of at least one of the plurality of bristle tufts, wherein at least one of the plurality of retention rings comprises a transverse projection (71, 72) extending from the exterior and/or interior wall of the retention ring; and an elastomeric matrix (30) comprising at least a portion of each of the plurality of retention rings and the proximal end of each of the plurality of bristle tufts.